Improving W204 C63 Handling and Power: Apr Stage 2 Turbocharger Kit Installation Guide

by

The Mercedes-Benz W204 C63 AMG is a performance vehicle that captivates car enthusiasts with its powerful engine and dynamic handling. However, for those looking to elevate their driving experience even further, the APR Stage 2 Turbocharger Kit offers an excellent solution. This guide will provide detailed steps for installing the turbocharger kit, ensuring improved power and handling for your C63.

Tools and Materials Needed

  • APR Stage 2 Turbocharger Kit
  • Socket set (including deep sockets)
  • Torque wrench
  • Screwdrivers (flathead and Phillips)
  • Pliers
  • Wrenches (various sizes)
  • Engine oil
  • Coolant
  • New gaskets and seals
  • Shop towels
  • Safety glasses and gloves

Preparation Steps

Before beginning the installation, it’s essential to prepare your workspace and the vehicle. Follow these steps to ensure a smooth process:

  • Park the vehicle on a flat surface and engage the parking brake.
  • Disconnect the battery by removing the negative terminal.
  • Allow the engine to cool completely to avoid burns.
  • Gather all tools and materials in your workspace.

Removing the Stock Turbocharger

To install the APR Stage 2 Turbocharger, the first step is to remove the stock turbocharger. Follow these instructions:

  • Remove the engine cover by unscrewing the fasteners.
  • Disconnect the intake piping connected to the stock turbocharger.
  • Remove the exhaust manifold by unbolting it from the cylinder head.
  • Disconnect the oil feed and return lines from the stock turbocharger.
  • Carefully unbolt the turbocharger from its mounting points and remove it from the engine bay.

Installing the APR Stage 2 Turbocharger

With the stock turbocharger removed, you can now proceed to install the APR Stage 2 Turbocharger. Follow these steps:

  • Position the APR turbocharger in place and align it with the mounting points.
  • Secure the turbocharger by tightening the bolts to the manufacturer’s specifications using a torque wrench.
  • Reconnect the oil feed and return lines to the new turbocharger.
  • Install the new exhaust manifold, ensuring proper alignment and sealing.
  • Reconnect the intake piping to the APR turbocharger.

Final Steps and Testing

After the installation is complete, you need to perform a few final steps before testing your vehicle:

  • Double-check all connections and fittings for tightness.
  • Reconnect the battery by attaching the negative terminal.
  • Refill engine oil and coolant as needed.
  • Start the engine and let it idle for a few minutes to check for leaks.
  • Take the vehicle for a test drive to ensure everything is functioning correctly.

Conclusion

Installing the APR Stage 2 Turbocharger Kit on your W204 C63 AMG can significantly enhance its performance and handling. By following this guide, you can ensure a successful installation and enjoy the benefits of increased power and driving dynamics. Always remember to perform regular maintenance checks and consult with a professional if you encounter any issues during the installation process.