Table of Contents
Upgrading from a Holset HX35 single turbo to a 64mm twin setup in a Ford Powerstroke can significantly enhance performance and efficiency. This guide will walk you through the essential steps to ensure a successful installation.
Tools and Materials Needed
- 64mm Twin Turbo Kit
- Turbocharger oil feed and drain lines
- Intercooler piping
- Silicone couplers
- Gaskets and seals
- Basic hand tools (wrenches, sockets, etc.)
- Torque wrench
- Vehicle lift or jack stands
- Safety glasses and gloves
Preparation Steps
Before starting the installation, ensure that you have all the necessary tools and materials gathered. It’s crucial to work in a clean and organized environment to prevent losing parts or causing damage to components.
Begin by disconnecting the battery to prevent any electrical issues during the installation process. Then, remove the engine cover and any components obstructing access to the turbocharger.
Removing the Existing Turbo
To remove the Holset HX35 turbo, follow these steps:
- Disconnect the oil feed and drain lines from the turbo.
- Remove the intercooler piping connected to the turbo.
- Unbolt the turbo from the exhaust manifold and remove it from the engine.
Installing the 64mm Twin Turbo Setup
With the old turbo removed, you can now proceed to install the new 64mm twin turbo setup.
Mounting the New Turbos
Begin by placing the new turbochargers onto the mounting brackets. Ensure that all alignment is correct before securing them with bolts. Follow the manufacturer’s specifications for torque settings to avoid damaging the components.
Connecting Oil Lines
Next, connect the oil feed and drain lines to the new turbos. Ensure that all fittings are tight and free from leaks. It’s recommended to use new gaskets to prevent any oil leaks.
Intercooler Piping Installation
Install the intercooler piping, making sure to use silicone couplers for flexibility and secure connections. Check for any clearance issues and adjust as necessary.
Final Steps and Testing
Once everything is connected, double-check all connections and fittings. Reinstall any components that were removed during the process. Finally, reconnect the battery and start the engine.
Testing the Setup
Allow the engine to idle for a few minutes to check for any leaks or unusual noises. After ensuring everything is functioning correctly, take the vehicle for a test drive to experience the enhanced performance of the new twin turbo setup.
Conclusion
Upgrading to a 64mm twin turbo setup can significantly improve the performance of your Ford Powerstroke. By following this installation guide, you can ensure a smooth transition from the Holset HX35 single turbo to a more powerful twin configuration.