Installation Tips and Tricks for Exedy Stage 2 Clutch on a Honda Civic Si

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The Exedy Stage 2 Clutch is a popular upgrade for Honda Civic Si enthusiasts looking to enhance performance. Installing this clutch can be a rewarding experience, but it does come with its challenges. Here are some essential tips and tricks to help you through the installation process.

Preparation Before Installation

Before diving into the installation, proper preparation is crucial. Gather all necessary tools and materials to ensure a smooth process.

  • Torque wrench
  • Socket set
  • Jack and jack stands
  • Clutch alignment tool
  • Grease for the release bearing
  • New pilot bearing (if needed)
  • Safety glasses and gloves

Step-by-Step Installation Guide

1. Remove the Transmission

To access the clutch, you must first remove the transmission. Follow these steps:

  • Disconnect the battery.
  • Lift the car using a jack and secure it with jack stands.
  • Remove the front wheels for easier access.
  • Disconnect the shift linkage and any electrical connectors.
  • Unbolt the transmission from the engine and carefully slide it out.

2. Remove the Old Clutch

Once the transmission is out, you can proceed to remove the old clutch. Here’s how:

  • Unbolt the pressure plate from the flywheel.
  • Carefully remove the clutch disc.
  • Inspect the flywheel for any damage; resurfacing may be necessary.

3. Install the Exedy Stage 2 Clutch

With the old clutch removed, it’s time to install the Exedy Stage 2 Clutch:

  • Place the new pilot bearing in the flywheel.
  • Position the clutch disc onto the flywheel, ensuring proper alignment.
  • Use the clutch alignment tool to keep the disc centered.
  • Attach the pressure plate and torque the bolts to the manufacturer’s specifications.

4. Reinstall the Transmission

After installing the new clutch, you can reinstall the transmission:

  • Slide the transmission back into place, ensuring it aligns with the engine.
  • Reconnect all electrical connectors and the shift linkage.
  • Secure the transmission with the bolts.
  • Reinstall the front wheels.

5. Final Checks

Before starting your vehicle, perform these final checks:

  • Double-check all bolts are tightened to the correct torque.
  • Ensure the clutch fluid is at the appropriate level.
  • Reconnect the battery.

Tips for a Successful Installation

Here are some additional tips to ensure your installation goes smoothly:

  • Take your time and don’t rush the process.
  • Use a friend to help with lifting heavy components.
  • Keep your workspace organized to avoid losing small parts.
  • Consult the Exedy installation manual for specific torque specifications.

Troubleshooting Common Issues

If you encounter issues after installation, consider these common problems:

  • Clutch slipping: Check for proper installation and alignment.
  • Difficulty shifting: Ensure the clutch is fully disengaging.
  • Unusual noises: Inspect for any loose components or misalignment.

Conclusion

Installing the Exedy Stage 2 Clutch on your Honda Civic Si can significantly enhance your driving experience. By following these tips and tricks, you can ensure a successful installation that will provide reliable performance for years to come.