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Installing a new exhaust system can significantly enhance the performance and sound of your Dodge Challenger. In this guide, we will provide you with essential installation tips for both Borla and MagnaFlow exhaust systems, ensuring a smooth process from start to finish.
Preparation Before Installation
Before diving into the installation, it’s crucial to gather all necessary tools and materials. Proper preparation can save you time and frustration during the installation process.
- Socket set (including extensions)
- Torque wrench
- Jack and jack stands
- Cutting tool (if necessary)
- Safety goggles and gloves
- Lubricant (WD-40 or similar)
Step-by-Step Installation Process
Step 1: Prepare the Vehicle
Start by parking your Dodge Challenger on a flat surface. Engage the parking brake and lift the rear of the car using a jack. Secure it with jack stands to ensure safety during the installation.
Step 2: Remove the Old Exhaust System
Using your socket set, carefully remove the bolts securing the old exhaust system. Start at the rear and work your way forward. If the bolts are rusted, apply lubricant and allow it to penetrate before attempting to remove them.
Once the bolts are removed, detach the exhaust hangers using a pry bar if necessary. Be cautious, as the old exhaust may be heavy. If you encounter any difficulty, consider cutting the exhaust pipes to ease removal.
Step 3: Prepare the New Exhaust System
Unbox your new Borla or MagnaFlow exhaust system and lay out all components. Familiarize yourself with the parts and ensure that nothing is missing. Refer to the manufacturer’s instructions for specific assembly requirements.
Step 4: Install the New Exhaust System
Begin installation by attaching the new exhaust pipes to the headers or downpipes. Align the pipes properly and hand-tighten the bolts to secure them.
Next, attach the mufflers and ensure they are positioned correctly. Again, hand-tighten the bolts before fully tightening them with a torque wrench to the manufacturer’s specifications.
Lastly, connect the exhaust tips, making sure they are aligned properly for a clean look. Secure them with the provided clamps or bolts.
Step 5: Check for Leaks
Before lowering the vehicle, it’s important to check for exhaust leaks. Start the engine and listen for any unusual sounds. You can also use a soapy water solution to identify leaks around the joints.
Post-Installation Tips
After successfully installing your new exhaust system, consider the following tips to ensure optimal performance:
- Allow the exhaust system to cool down before touching it.
- Recheck all bolts and connections after a short test drive.
- Consider a professional tune-up to maximize performance.
Conclusion
Installing a Borla or MagnaFlow exhaust system on your Dodge Challenger can be a rewarding project that enhances both performance and sound. By following these installation tips and ensuring proper preparation, you can achieve a successful installation and enjoy the benefits of your new exhaust system.