Installing a 60mm T3/t4 Hybrid Turbo on Your Srt-4: Step-by-step Breakdown

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Installing a 60mm T3/T4 hybrid turbo on your SRT-4 can significantly enhance your vehicle’s performance. This step-by-step guide will walk you through the installation process, ensuring that you have all the necessary tools and knowledge to complete the job successfully.

Tools and Materials Needed

  • 60mm T3/T4 Hybrid Turbo
  • Turbocharger oil feed line
  • Oil return line
  • Turbo mounting hardware
  • Intercooler piping
  • Silicone couplers
  • Wrenches and sockets (various sizes)
  • Screwdrivers
  • Torque wrench
  • Boost gauge
  • Vacuum line
  • Heat-resistant tape

Preparation Steps

Before you begin the installation, it is essential to prepare your workspace and vehicle. Follow these steps:

  • Park your SRT-4 on a level surface and engage the parking brake.
  • Disconnect the battery to prevent any electrical issues.
  • Remove the engine cover and any components obstructing access to the turbocharger.
  • Drain the engine oil and coolant to avoid spills during the installation.

Removing the Stock Turbocharger

With your vehicle prepared, the next step is to remove the stock turbocharger. Follow these instructions:

  • Locate the stock turbocharger and disconnect the oil feed line.
  • Remove the oil return line from the turbo.
  • Unbolt the turbo from the exhaust manifold and carefully remove it from the engine.
  • Detach the intercooler piping connected to the stock turbo.

Installing the 60mm T3/T4 Hybrid Turbo

Now that the stock turbo is removed, you can install the new 60mm T3/T4 hybrid turbo. Follow these steps:

  • Position the new turbocharger onto the exhaust manifold.
  • Secure the turbo with the provided mounting hardware, ensuring it is tightened to the manufacturer’s specifications.
  • Reconnect the oil feed line to the turbo, ensuring a tight fit to prevent leaks.
  • Install the oil return line, making sure it is properly aligned and secured.
  • Attach the intercooler piping to the new turbo using silicone couplers for a secure fit.

Connecting the Boost Gauge and Vacuum Line

To monitor the performance of your new turbo, it is essential to connect a boost gauge. Follow these instructions:

  • Locate a suitable spot for the boost gauge inside the vehicle.
  • Run the vacuum line from the turbo to the gauge, ensuring there are no kinks or obstructions.
  • Secure the vacuum line with zip ties or clips to prevent movement.

Final Checks and Reassembly

Before starting your vehicle, it is crucial to perform final checks. Follow these steps:

  • Double-check all connections for the oil feed and return lines.
  • Ensure that all intercooler piping is securely attached.
  • Reconnect the battery and refill the engine oil and coolant.
  • Start the engine and check for any leaks around the turbo and lines.
  • Monitor the boost gauge to ensure the turbo is functioning correctly.

Conclusion

Installing a 60mm T3/T4 hybrid turbo on your SRT-4 can greatly enhance its performance. By following this step-by-step guide, you can ensure a successful installation and enjoy the benefits of increased power and efficiency. Always remember to drive responsibly and monitor your vehicle’s performance after modifications.