Installing a Borgwarner S200sx and Garrett Gtx3584rs Compound Turbo Kit: a Step-by-step Guide

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Installing a compound turbo kit can significantly enhance your vehicle’s performance. In this guide, we will walk you through the process of installing a BorgWarner S200SX and Garrett GTX3584RS compound turbo kit. This step-by-step approach will help you understand the necessary tools, parts, and procedures involved in the installation.

Tools and Materials Needed

  • Socket set
  • Wrenches
  • Screwdrivers
  • Torque wrench
  • Pipe cutter
  • Hoses and clamps
  • Turbocharger kit (BorgWarner S200SX and Garrett GTX3584RS)
  • Oil feed and drain lines
  • Intercooler piping
  • Wastegate and boost controller
  • ECU tuning software

Preparation Steps

Before starting the installation, ensure that you have all the necessary tools and materials at hand. It is also essential to work in a clean and well-lit environment. Follow these preparation steps:

  • Disconnect the battery to avoid any electrical issues.
  • Remove the engine cover and any components obstructing access to the turbo location.
  • Drain the coolant and oil to prevent spills during the installation.

Removing the Stock Turbo

To install the new compound turbo kit, you must first remove the stock turbo. Follow these steps:

  • Unbolt the exhaust manifold from the engine block.
  • Disconnect the oil feed and drain lines from the stock turbo.
  • Remove the intake and intercooler piping connected to the stock turbo.
  • Carefully remove the stock turbo from the engine bay.

Installing the BorgWarner S200SX Turbo

Once the stock turbo is removed, you can proceed with installing the BorgWarner S200SX turbo. Follow these steps:

  • Position the BorgWarner S200SX turbo in place, ensuring proper alignment with the exhaust manifold.
  • Secure the turbo using the provided mounting hardware.
  • Reconnect the oil feed and drain lines to the new turbo, ensuring there are no leaks.
  • Install the intake piping to the turbo, making sure it is properly sealed.

Installing the Garrett GTX3584RS Turbo

With the BorgWarner turbo installed, you can now install the Garrett GTX3584RS turbo. Follow these steps:

  • Mount the Garrett GTX3584RS turbo onto the designated location in the engine bay.
  • Secure it with the appropriate hardware, ensuring it is tightly fastened.
  • Connect the oil feed and drain lines to the Garrett turbo.
  • Attach the intake piping and ensure a tight seal to prevent any boost leaks.

Connecting the Wastegate and Boost Controller

Proper wastegate and boost controller installation is crucial for optimal performance. Follow these steps:

  • Install the wastegate onto the appropriate mounting point, ensuring it is secure.
  • Connect the wastegate actuator to the boost controller using the provided hoses.
  • Set the desired boost levels on the boost controller.

Intercooler Piping Installation

After the turbos and wastegate are installed, you need to connect the intercooler piping. Follow these steps:

  • Measure and cut the intercooler piping to fit between the turbos and the intercooler.
  • Secure the piping with clamps to ensure there are no leaks.
  • Double-check all connections and fittings for tightness.

Final Steps and ECU Tuning

With the installation complete, it’s time to finish up and tune your vehicle:

  • Reconnect the battery and any components you removed during the installation.
  • Fill the engine with fresh oil and coolant.
  • Start the engine and check for any leaks.
  • Use ECU tuning software to adjust the engine parameters for optimal performance with the new turbo setup.

Conclusion

Installing a BorgWarner S200SX and Garrett GTX3584RS compound turbo kit can be a rewarding project that significantly boosts your vehicle’s performance. By following this step-by-step guide, you can ensure a successful installation and enjoy the benefits of enhanced power and efficiency.