Installing a Borla Cat-back Exhaust on Your Dodge Durango: Step-by-step Guide

Upgrading your Dodge Durango with a Borla cat-back exhaust can enhance performance and give your vehicle a more aggressive sound. This step-by-step guide will help you through the installation process, ensuring you achieve the best results.

Tools and Materials Needed

Before starting the installation, make sure you have the following tools and materials:

  • Socket set
  • Ratchet
  • Torque wrench
  • Cutting tool (if necessary)
  • Safety glasses
  • Gloves
  • Jack and jack stands
  • New Borla cat-back exhaust system
  • Pipe cleaner or brush

Step 1: Prepare Your Vehicle

Before you begin the installation, ensure your Dodge Durango is parked on a flat surface. Engage the parking brake and wear safety glasses and gloves for protection.

Step 2: Raise the Vehicle

Using a jack, raise the rear of the vehicle and secure it with jack stands. This will provide you with enough space to work comfortably under the Durango.

Step 3: Remove the Stock Exhaust System

Locate the stock exhaust system and start by removing the clamps that hold it in place. You may need to use a cutting tool if the exhaust is rusted or difficult to remove. Follow these sub-steps:

  • Loosen the clamps at the connection points.
  • Remove the hangers using a socket or ratchet.
  • Carefully take out the old exhaust pipes.

Step 4: Prepare the New Borla Exhaust

Unbox your new Borla cat-back exhaust system and lay out all the components. Make sure you have everything needed for installation. Clean the exhaust pipe ends with a pipe cleaner or brush to ensure a good seal.

Step 5: Install the New Exhaust

Begin installing the new exhaust system by reversing the removal steps. Follow these instructions:

  • Position the new exhaust pipes under the vehicle.
  • Attach the pipes to the factory exhaust hangers.
  • Secure the joints using the provided clamps.
  • Ensure everything is aligned properly before tightening.

Step 6: Tighten All Connections

Using a torque wrench, tighten all clamps and connections to the manufacturer’s specifications. This ensures that there are no leaks and that the exhaust system is secure.

Step 7: Lower the Vehicle

Once the exhaust system is securely in place, carefully lower the vehicle back to the ground. Remove the jack stands and ensure the area is clear before driving.

Step 8: Test the Exhaust

Start your engine and listen for any unusual sounds. Check for leaks around the joints and clamps. If everything sounds good, take your Durango for a short test drive to ensure optimal performance.

Conclusion

Installing a Borla cat-back exhaust on your Dodge Durango can significantly enhance its performance and sound. By following this step-by-step guide, you can achieve a successful installation and enjoy the benefits of your new exhaust system.