Installing a Borla Exhaust on Your Volvo 5 Cylinder: Step-by-step Performance Upgrade

Upgrading your Volvo’s exhaust system can significantly enhance its performance and sound. In this guide, we will walk you through the process of installing a Borla exhaust on your Volvo 5 cylinder engine. This step-by-step approach will ensure a smooth installation and maximize your vehicle’s potential.

Why Choose a Borla Exhaust?

Borla exhaust systems are renowned for their quality, performance, and distinctive sound. Here are some reasons to consider a Borla exhaust for your Volvo:

  • Performance Boost: Borla exhausts are designed to improve airflow, which can enhance engine performance.
  • Durability: Made from high-quality materials, Borla exhausts are built to last.
  • Sound Quality: The exhaust produces a deep, aggressive sound that many enthusiasts appreciate.
  • Easy Installation: Borla systems are designed for a straightforward installation process.

Tools and Materials Needed

Before starting the installation, gather the following tools and materials:

  • Socket wrench set
  • Torque wrench
  • Jack and jack stands
  • Exhaust hanger removal tool
  • New Borla exhaust system
  • Safety glasses
  • Gloves

Step-by-Step Installation Process

Step 1: Prepare Your Vehicle

Begin by parking your Volvo on a flat surface and ensuring the engine is cool. Use the jack to lift the rear of the vehicle and secure it with jack stands. This will provide you with sufficient space to work under the vehicle.

Step 2: Remove the Old Exhaust System

Using the socket wrench, remove the bolts securing the old exhaust system to the catalytic converter. Be cautious of any rust or corrosion that may make removal difficult. After that, use the exhaust hanger removal tool to detach the exhaust hangers holding the system in place.

Step 3: Install the Borla Exhaust System

With the old exhaust removed, position the new Borla exhaust system under the vehicle. Begin by attaching the front section to the catalytic converter using the bolts you previously removed. Ensure the connection is secure but do not fully tighten yet.

Next, install the mid-pipe and rear section of the exhaust, connecting them to the hangers. Make sure everything is aligned properly before tightening any bolts. Once aligned, use the torque wrench to tighten the bolts to the manufacturer’s specifications.

Step 4: Secure the Exhaust System

Check that all hangers are securely in place and the exhaust is properly mounted. Adjust any sections if needed to prevent rattling or contact with the vehicle’s undercarriage. Once satisfied with the positioning, double-check all connections.

Step 5: Final Checks and Lowering the Vehicle

Before lowering your vehicle, start the engine to check for any exhaust leaks. Listen for any unusual sounds that may indicate a poor connection. If everything sounds good, carefully lower the vehicle back to the ground.

Post-Installation Tips

After installing your Borla exhaust system, consider the following tips to ensure optimal performance:

  • Break-In Period: Allow your exhaust to settle in by driving gently for the first few hundred miles.
  • Regular Inspections: Periodically check for leaks or loose connections to maintain performance.
  • Enjoy the Sound: Take the time to appreciate the enhanced sound and performance of your Volvo.

Conclusion

Installing a Borla exhaust on your Volvo 5 cylinder engine is a rewarding project that can lead to improved performance and sound. By following these steps, you can successfully complete the installation and enjoy the benefits of your new exhaust system. Happy driving!