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The Chevy Chevelle is a classic muscle car that has captured the hearts of many automotive enthusiasts. One significant upgrade that can enhance its performance is the installation of a Dana 60 rear end. This article will cover the cost, process, and benefits of installing a Dana 60 rear end on your Chevy Chevelle.
Understanding the Dana 60 Rear End
The Dana 60 rear end is known for its strength and durability, making it a popular choice for high-performance vehicles. It features a larger ring gear and stronger axle shafts compared to stock rear ends, which translates to improved traction and handling.
Benefits of Installing a Dana 60 Rear End
- Improved Traction: The Dana 60 provides better grip, especially during acceleration.
- Increased Strength: Designed to handle higher horsepower and torque loads.
- Customizability: Various gear ratios and options are available to suit your driving style.
- Better Handling: Enhances overall handling and stability of the vehicle.
Cost of Installing a Dana 60 Rear End
The cost of installing a Dana 60 rear end can vary significantly based on several factors, including parts, labor, and additional modifications. Here’s a breakdown of potential costs:
- Dana 60 Rear End: $1,500 – $3,000 depending on condition and options.
- Installation Labor: $500 – $1,000 based on shop rates.
- Additional Parts: $200 – $500 for necessary components (brackets, driveshaft, etc.).
Preparing for Installation
Before starting the installation process, it’s essential to gather the necessary tools and parts. Here’s a list of what you will need:
- Basic hand tools (wrenches, sockets, etc.)
- Jack and jack stands
- Torque wrench
- New rear end (Dana 60)
- Replacement parts (if needed)
Installation Process
Step 1: Remove the Old Rear End
Begin by safely lifting the rear of the Chevelle using a jack and securing it with jack stands. Remove the wheels and tires, followed by disconnecting the driveshaft, brake lines, and any other components attached to the stock rear end.
Step 2: Prepare the New Dana 60
Before installation, inspect the new Dana 60 rear end. Make sure all components are in good condition and that it’s compatible with your Chevelle. If necessary, install any new parts, such as new gears or bearings, to ensure optimal performance.
Step 3: Install the Dana 60
Position the Dana 60 rear end under the vehicle. Align it with the mounting points and secure it in place using the appropriate hardware. Make sure to torque all bolts to the manufacturer’s specifications.
Step 4: Reconnect Components
Reconnect the driveshaft, brake lines, and any other components that were previously disconnected. Ensure everything is properly secured and check for any leaks or issues.
Step 5: Test Drive
Once everything is reassembled, take your Chevelle for a test drive. Pay attention to how the vehicle handles and listen for any unusual noises. It’s essential to ensure everything is functioning correctly before hitting the road.
Conclusion
Installing a Dana 60 rear end on your Chevy Chevelle can significantly enhance its performance, providing improved traction and handling. While the installation process may seem daunting, with the right tools and preparation, it can be a rewarding upgrade for any muscle car enthusiast.