Installing a Forge Motorsport Intake on Your 1.8t 20v: Step-by-step Guide and Results

Installing a Forge Motorsport intake on your 1.8T 20V engine can significantly enhance performance and provide a more aggressive sound. This step-by-step guide will walk you through the installation process and the results you can expect.

Tools and Materials Needed

  • Forge Motorsport Intake Kit
  • Socket set
  • Torque wrench
  • Flathead screwdriver
  • Phillips screwdriver
  • Ratchet
  • Air filter cleaner (optional)
  • Safety glasses
  • Gloves

Preparation Steps

Before starting the installation, ensure you have all the necessary tools and materials ready. It’s also essential to work in a well-ventilated area and wear safety glasses and gloves for protection.

Step 1: Disconnect the Battery

Begin by disconnecting the negative terminal of the battery. This step is crucial to prevent any electrical issues while working on the engine.

Step 2: Remove the Old Intake

Locate the stock intake system. Use your socket set to remove any bolts securing the intake to the engine. Carefully detach the intake hose from the throttle body and remove the old air filter.

Step 3: Clean the Area

Once the old intake is removed, clean the surrounding area to ensure no debris enters the engine during installation. You can use a cloth to wipe down surfaces.

Installing the Forge Motorsport Intake

Step 4: Assemble the New Intake

Follow the instructions provided in the Forge Motorsport intake kit to assemble the new intake. Ensure all components are securely fastened before proceeding.

Step 5: Install the New Intake

Position the new intake in place. Attach the intake hose to the throttle body and secure it with the provided clamps. Make sure everything is aligned correctly and tightened to the manufacturer’s specifications.

Step 6: Reconnect the Battery

Once the new intake is installed, reconnect the negative terminal of the battery. Ensure it is tightly secured to avoid any electrical issues.

Testing and Results

After completing the installation, it’s time to test the vehicle. Start the engine and listen for any unusual sounds. Take the car for a test drive to experience the difference in performance.

Performance Improvements

With the Forge Motorsport intake installed, many users report the following improvements:

  • Increased horsepower and torque
  • Enhanced throttle response
  • Improved engine sound
  • Better fuel efficiency

Final Thoughts

Installing a Forge Motorsport intake on your 1.8T 20V is a straightforward process that can yield significant performance benefits. Follow the steps carefully, and enjoy the enhanced driving experience!