Table of Contents
Upgrading your Mazdaspeed 6 with a Garrett GT2871R turbo can significantly enhance its performance. This guide will walk you through the installation process step-by-step, ensuring that you can complete the upgrade effectively and safely.
Tools and Materials Needed
- Garrett GT2871R Turbo
- Turbocharger installation kit
- Socket set
- Wrenches
- Screwdrivers
- Torque wrench
- Oil line kit
- Coolant line kit
- Intercooler piping
- Vacuum hose
- Gaskets
- Safety glasses
- Gloves
Preparation
Before starting the installation, ensure that you have all the tools and materials ready. It’s also important to prepare your workspace to ensure a smooth installation process.
1. Safety First
Always wear safety glasses and gloves when working on your vehicle. Make sure that the engine is cool and the vehicle is on a flat surface.
2. Disconnect the Battery
Start by disconnecting the negative terminal of the battery to prevent any electrical issues during the installation process.
Removing the Stock Turbo
To install the GT2871R turbo, you first need to remove the stock turbo. Follow these steps to do so:
1. Remove the Intake System
Start by removing the intake system, including the air filter and intake piping. This will provide you with better access to the turbo area.
2. Disconnect the Exhaust Manifold
Next, disconnect the exhaust manifold from the turbo. This may require removing bolts and using a wrench to free it from the turbocharger.
3. Remove Oil and Coolant Lines
Carefully disconnect the oil and coolant lines from the stock turbo. Be prepared for some fluid to leak out, so have a catch pan ready.
4. Unbolt the Turbo
Once everything is disconnected, unbolt the stock turbo from the manifold and remove it from the engine bay.
Installing the Garrett GT2871R Turbo
With the stock turbo removed, you can now install the Garrett GT2871R turbo. Follow these steps for a successful installation:
1. Install New Gaskets
Begin by installing new gaskets on the exhaust manifold and turbocharger. This will ensure a proper seal and prevent leaks.
2. Bolt the Turbo in Place
Position the Garrett GT2871R turbo onto the manifold and bolt it in place. Make sure to torque the bolts to the manufacturer’s specifications.
3. Reconnect Oil and Coolant Lines
Reconnect the oil and coolant lines to the new turbo, ensuring that all connections are secure and leak-free.
4. Reinstall the Exhaust Manifold
Reinstall the exhaust manifold, ensuring that it is properly secured to the turbo and the engine.
Reconnecting the Intake System
After the turbo installation, reconnect the intake system to ensure proper airflow to the engine.
1. Install Intercooler Piping
Install the intercooler piping, making sure all connections are tight and secure.
2. Reattach the Air Filter
Reattach the air filter and any other components that were removed during the initial disassembly.
Final Steps
Once everything is reconnected, it’s time to perform some final checks before starting the engine.
1. Check All Connections
Go through all connections, ensuring that there are no loose bolts or leaks in the oil and coolant lines.
2. Reconnect the Battery
Reconnect the negative terminal of the battery to restore electrical power to the vehicle.
3. Start the Engine
Start the engine and let it idle for a few minutes. Monitor for any unusual noises or leaks.
4. Test Drive
After ensuring everything is functioning correctly, take the car for a test drive to experience the improved performance.
Conclusion
Installing a Garrett GT2871R turbo on your Mazdaspeed 6 can greatly enhance its performance. By following this step-by-step guide, you can ensure a successful installation and enjoy the benefits of your upgraded turbocharger.