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The AE86 is a beloved platform among car enthusiasts, especially those who appreciate the balance of performance and handling. One popular modification is installing a Greddy intercooler, which can significantly enhance the vehicle’s performance. This guide will walk you through the steps needed to install a Greddy intercooler on your AE86, ensuring you achieve optimal performance gains.
Tools and Materials Needed
- Greddy intercooler kit
- Socket set
- Wrenches
- Screwdrivers
- Hose clamps
- Intercooler piping
- Silicone couplers
- Torque wrench
- Heat-resistant tape
- Safety glasses
Preparation
Before starting the installation, it’s essential to prepare your workspace and vehicle. Ensure you have all the necessary tools and materials ready. Park your AE86 on a level surface and engage the parking brake for safety. Disconnect the battery to prevent any electrical issues during the installation.
Removing the Stock Intercooler
The first step is to remove the stock intercooler. Begin by loosening the clamps on the existing intercooler piping using your screwdriver or socket set. Carefully detach the piping from the intercooler and set it aside.
Next, locate the mounting bolts securing the stock intercooler to the vehicle. Use your socket set to remove these bolts, and then gently pull the intercooler out from its position. Take care not to damage any surrounding components during this process.
Installing the Greddy Intercooler
With the stock intercooler removed, it’s time to install the Greddy intercooler. Begin by positioning the new intercooler in the same location as the old one. Align the mounting holes with the vehicle’s mounting points.
Secure the intercooler in place by tightening the mounting bolts with your socket set. Ensure that the intercooler is level and properly aligned before fully tightening the bolts.
Connecting the Piping
After the intercooler is secured, it’s time to connect the piping. Use the provided intercooler piping from the Greddy kit. Begin by attaching the piping to the inlet and outlet of the intercooler, ensuring that the silicone couplers are used to create a tight seal.
Make sure to position the piping away from any heat sources and other components that could cause damage. Once all piping is connected, use hose clamps to secure each connection tightly.
Final Checks and Testing
With everything connected, it’s time to perform final checks. Double-check all connections, ensuring that there are no loose fittings or clamps. Inspect the intercooler and piping for any signs of interference with other components.
Once you’ve completed your checks, reconnect the battery. Start your AE86 and let it idle for a few minutes. Pay attention to any unusual sounds or leaks. If everything seems normal, take the car for a test drive to experience the performance boost firsthand.
Conclusion
Installing a Greddy intercooler on your AE86 is a rewarding process that can lead to significant performance improvements. By following this step-by-step guide, you can ensure a successful installation that enhances your vehicle’s capabilities. Enjoy the enhanced performance and the thrill of driving your upgraded AE86!