Table of Contents
Installing a Greddy Turbo Kit on a 13B-REW engine can dramatically enhance performance and power output. This guide provides a detailed, step-by-step approach to successfully install the turbo kit and achieve the desired power boost.
Tools and Materials Needed
- Greddy Turbo Kit
- Socket set
- Wrenches
- Torque wrench
- Oil and coolant
- Intercooler piping
- Vacuum lines
- Fuel injectors (upgraded)
- ECU tuning software
- Safety goggles and gloves
Preparation Steps
Before starting the installation, ensure that you have all the necessary tools and materials. Additionally, take the following preparation steps:
- Disconnect the battery to prevent any electrical shorts.
- Drain the coolant and oil from the engine.
- Remove any components that obstruct access to the engine bay.
- Ensure the vehicle is on a stable surface and securely lift it using jack stands.
Removing the Stock Components
To install the Greddy Turbo Kit, you will need to remove several stock components. Follow these steps:
- Remove the intake manifold by unbolting it and disconnecting any attached sensors and hoses.
- Take off the exhaust manifold, ensuring to keep the gaskets for reference.
- Disconnect the stock fuel injectors and remove the fuel rail.
- Take out the stock air intake system, including the air filter and piping.
Installing the Greddy Turbo Kit
With the stock components removed, you can now begin the installation of the Greddy Turbo Kit:
- Install the new turbo manifold, ensuring to use new gaskets for a proper seal.
- Attach the turbocharger to the manifold, securing it with the provided hardware.
- Connect the oil feed and return lines to the turbo, ensuring there are no leaks.
- Install the intercooler and connect the intercooler piping to the turbo and intake manifold.
- Replace the stock fuel injectors with the upgraded ones that come with the kit.
- Reconnect the fuel rail and make sure all connections are secure.
Finalizing the Installation
After the turbo kit is installed, it’s time to finalize the setup:
- Reconnect any electrical sensors and hoses that were removed during disassembly.
- Fill the engine with fresh oil and coolant.
- Reconnect the battery and double-check all connections.
- Start the engine and allow it to idle, checking for any leaks or unusual noises.
Tuning the ECU
After installation, tuning the ECU is crucial to optimize performance:
- Use the ECU tuning software to upload the new performance map.
- Adjust fuel maps to accommodate the increased airflow from the turbo.
- Monitor air-fuel ratios and boost levels during initial runs.
- Consider a dyno tune for precise adjustments and maximum performance.
Testing and Performance Evaluation
Once everything is set up and tuned, it’s time to test the vehicle:
- Take the car for a test drive, gradually increasing throttle to assess performance.
- Check for any signs of boost leaks or mechanical issues.
- Evaluate the engine’s responsiveness and power delivery.
- Make any necessary adjustments based on performance and feedback.
Conclusion
Installing a Greddy Turbo Kit on a 13B-REW engine is a rewarding project that can significantly enhance your vehicle’s performance. With careful preparation, methodical installation, and proper tuning, you can enjoy the benefits of increased power and responsiveness.