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Upgrading your Dodge Challenger with a Hellion Turbo Kit can significantly boost its horsepower and performance. This step-by-step guide will walk you through the installation process, ensuring you can achieve over 650 horsepower with your vehicle.
What You Will Need
- Hellion Turbo Kit
- Basic hand tools (sockets, wrenches, screwdrivers)
- Torque wrench
- Lift or jack stands
- Safety goggles and gloves
- Coolant and oil
- Fuel system upgrades (if necessary)
Preparation
Before starting the installation, it’s essential to prepare your workspace and vehicle. Make sure you have all the tools and parts ready. Additionally, ensure the vehicle is parked on a flat surface and the battery is disconnected for safety.
Step 1: Remove the Stock Components
Begin by removing the stock intake system, exhaust manifold, and any components that will be replaced by the turbo kit. This may include:
- Air filter and intake tubing
- Throttle body
- Exhaust headers
Be sure to keep track of all bolts and components removed during this process, as they may be needed for the installation of the turbo kit.
Step 2: Install the Turbo Kit Components
Now it’s time to install the Hellion Turbo Kit. Follow the manufacturer’s instructions closely, but generally, the installation will include the following steps:
- Mount the turbocharger to the exhaust manifold.
- Install the intercooler in the designated location.
- Connect the intake piping from the turbo to the throttle body.
- Install the oil feed and drain lines to the turbo.
- Connect the wastegate and any boost control systems.
Ensure all connections are tight and secure to prevent leaks.
Step 3: Upgrade the Fuel System
To support the increased horsepower, you may need to upgrade the fuel system. This can include:
- Installing larger fuel injectors.
- Upgrading the fuel pump.
- Adjusting the fuel pressure regulator.
Make sure to consult the Hellion Turbo Kit instructions for specific recommendations on fuel system components.
Step 4: Tune the Engine
After installing the turbo kit and upgrading the fuel system, it’s crucial to tune the engine. A proper tune will ensure that the engine runs efficiently and safely with the new turbo setup. You can either:
- Use a handheld tuner compatible with your vehicle.
- Seek professional tuning services from a performance shop.
A good tune will maximize the performance of your Challenger and help avoid potential engine damage.
Step 5: Reassemble and Test
Once everything is installed and tuned, reassemble any remaining components that were removed. Double-check all connections and ensure everything is secure. After reassembly, reconnect the battery and start the engine.
Step 6: Take it for a Spin
With the installation complete, take your Challenger for a test drive. Start slowly to ensure everything is functioning correctly. Monitor the boost levels and engine performance. If everything checks out, you are now ready to enjoy your newly turbocharged Challenger!
Safety and Maintenance Tips
After the installation, keep these safety and maintenance tips in mind:
- Regularly check for leaks in the turbo system.
- Monitor oil levels and change oil regularly.
- Keep an eye on boost levels to avoid over-boosting.
- Schedule regular maintenance checks to ensure everything is functioning properly.
Conclusion
Installing a Hellion Turbo Kit on your Dodge Challenger can be a rewarding project that enhances your vehicle’s performance. By following this step-by-step guide, you can achieve over 650 horsepower and enjoy an exhilarating driving experience. Always prioritize safety and maintenance to keep your turbocharged Challenger running smoothly.