Table of Contents
Installing a TurboTech 0.9 Bar Turbo Kit on your GR86 can significantly enhance performance, pushing your vehicle to achieve an impressive 270 horsepower. This guide will walk you through the installation process step-by-step, ensuring you have all the necessary information to successfully complete this upgrade.
Tools and Materials Needed
- TurboTech 0.9 Bar Turbo Kit
- Socket set
- Wrenches
- Screwdrivers
- Torque wrench
- Vacuum hose
- Oil catch can
- Intercooler piping
- Silicone couplers
- Clamps
- Engine oil
- Coolant
Preparation Before Installation
Before starting the installation, ensure your vehicle is parked on a level surface and the engine is cool. Gather all necessary tools and materials to avoid interruptions during the process.
Disconnect the Battery
For safety, disconnect the negative terminal of the battery to prevent any electrical issues while working on the vehicle.
Remove the Engine Cover
Using your socket set, remove the bolts securing the engine cover. Carefully lift the cover off and set it aside.
Installing the Turbo Kit
Remove the Stock Intake and Exhaust Manifold
Start by removing the stock intake system. Disconnect the air intake hose and any sensors attached. Next, remove the exhaust manifold by unbolting it from the engine block.
Install the Turbocharger
Position the TurboTech turbocharger onto the exhaust manifold. Ensure proper alignment with the mounting points. Secure it using the provided bolts and a torque wrench to achieve the manufacturer’s recommended torque specifications.
Connect the Intercooler and Piping
Install the intercooler in the designated location. Use silicone couplers and clamps to connect the intercooler piping to the turbocharger and throttle body. Make sure all connections are tight to prevent any boost leaks.
Install the Oil Catch Can
Mount the oil catch can in a suitable location under the hood. Connect the necessary hoses from the turbocharger to the catch can, ensuring there are no kinks or obstructions.
Reconnect the Battery
Once all components are installed, reconnect the negative terminal of the battery. Make sure all electrical connections are secure.
Final Checks and Testing
Before starting your engine, double-check all connections, bolts, and hoses. Ensure that there are no leaks and that everything is installed correctly.
Start the Engine
Start the engine and let it idle for a few minutes. Monitor for any unusual noises or leaks. If everything appears normal, proceed to the next step.
Test Drive
Take your GR86 for a test drive. Gradually increase the throttle to experience the new power and ensure that the turbo is functioning correctly. Pay attention to the boost gauge and listen for any abnormal sounds.
Maintenance Tips
To ensure the longevity of your TurboTech turbo kit, regular maintenance is essential. Here are some tips:
- Check oil levels regularly and change the oil as recommended.
- Inspect hoses and connections for wear and tear.
- Monitor boost levels to ensure they remain within safe limits.
- Keep the intercooler clean to maximize efficiency.
- Consider using higher-octane fuel for optimal performance.
Conclusion
Installing a TurboTech 0.9 Bar Turbo Kit on your GR86 can be a rewarding project that delivers substantial power gains. By following this step-by-step guide, you can enhance your vehicle’s performance and enjoy the thrill of driving a turbocharged GR86.