Installing a Walbro 255lph Fuel Pump on Your Sw20 Turbo for Improved Fuel Delivery

Upgrading the fuel pump in your SW20 Turbo is a crucial step for enhancing performance, especially if you’re pushing for higher horsepower. The Walbro 255lph fuel pump is a popular choice among enthusiasts due to its reliability and efficiency. This article will guide you through the installation process.

Tools and Materials Needed

  • Walbro 255lph fuel pump
  • Fuel pump installation kit
  • Basic hand tools (screwdrivers, wrenches, etc.)
  • Safety glasses
  • Fuel line clamps
  • Electrical connectors
  • Wire strippers and crimpers

Preparation Steps

Before beginning the installation, it’s essential to prepare your workspace and the vehicle. Ensure you have all tools and materials ready.

  • Park the vehicle in a well-ventilated area.
  • Disconnect the negative battery terminal to prevent electrical issues.
  • Relieve fuel system pressure by removing the fuel pump fuse and starting the engine until it stalls.

Removing the Old Fuel Pump

With the preparation complete, you can proceed to remove the old fuel pump. Follow these steps carefully:

  • Access the fuel pump by removing the rear seat or trunk panel, depending on your vehicle configuration.
  • Disconnect the fuel lines and electrical connectors from the old pump.
  • Unscrew the retaining ring or bolts holding the fuel pump in place.
  • Carefully lift out the old fuel pump assembly.

Installing the Walbro 255lph Fuel Pump

Now it’s time to install the new Walbro 255lph fuel pump. Follow these steps:

  • Place the new fuel pump into the fuel pump assembly.
  • Secure the pump with the retaining ring or bolts.
  • Reconnect the fuel lines and electrical connectors, ensuring a snug fit.
  • Use the fuel pump installation kit to ensure all connections are sealed properly.

Testing the Installation

After the installation, it’s crucial to test the new fuel pump to ensure it’s functioning correctly. Follow these steps:

  • Reconnect the negative battery terminal.
  • Turn the ignition key to the “on” position without starting the engine to prime the fuel system.
  • Check for leaks around the fuel pump and lines.
  • Start the engine and listen for any unusual noises.

Final Steps

Once you have confirmed that everything is functioning properly, complete the installation:

  • Reinstall the rear seat or trunk panel.
  • Dispose of the old fuel pump and any waste materials responsibly.
  • Take your vehicle for a test drive to ensure optimal performance.

Conclusion

Installing a Walbro 255lph fuel pump on your SW20 Turbo can significantly enhance fuel delivery and performance. With the right tools and careful installation, you can enjoy the benefits of improved power and efficiency.