Table of Contents
Installing Alloy USA Chromoly axles on a Dana 44 is a crucial upgrade for those looking to enhance the strength and durability of their vehicle’s drivetrain. This guide will provide a comprehensive, step-by-step approach to help you through the installation process.
Tools and Materials Needed
- Alloy USA Chromoly Axles
- Socket set
- Wrench set
- Torque wrench
- Hammer
- Gear oil
- Grease
- Safety glasses
- Jack and jack stands
- Wheel chocks
Preparation Steps
Before starting the installation, ensure that you have all the necessary tools and materials. Follow these preparation steps:
- Park the vehicle on a flat surface and engage the parking brake.
- Place wheel chocks behind the rear wheels.
- Lift the front of the vehicle using a jack and secure it with jack stands.
Removing the Old Axles
To install the new Alloy USA Chromoly axles, you must first remove the old axles. Follow these steps:
- Remove the wheel and tire from the side you are working on.
- Disconnect the brake caliper and hang it out of the way.
- Remove the brake rotor.
- Unbolt the axle shaft from the differential using your socket set.
- Carefully slide the axle shaft out of the housing.
Preparing for New Axle Installation
After removing the old axles, prepare the Dana 44 for the new Alloy USA Chromoly axles:
- Inspect the differential for any damage or wear.
- Clean the axle housing thoroughly to remove dirt and debris.
- Apply grease to the new axle splines for easier installation.
Installing Alloy USA Chromoly Axles
Now it’s time to install the new axles. Follow these steps carefully:
- Align the new Alloy USA Chromoly axle with the differential and slide it into place.
- Ensure the splines are properly engaged with the differential.
- Secure the axle shaft by tightening the bolts to the manufacturer’s specifications using a torque wrench.
- Reinstall the brake rotor and caliper.
- Repeat the process for the other side of the axle.
Final Steps
Once both axles are installed, complete the following final steps:
- Reinstall the wheels and tires.
- Lower the vehicle back to the ground.
- Fill the differential with the appropriate gear oil.
- Check for any leaks and ensure everything is properly secured.
Testing Your Installation
After completing the installation, it’s important to test your vehicle:
- Start the vehicle and listen for any unusual noises.
- Take the vehicle for a short drive to verify proper operation.
- Recheck all bolts and connections after the test drive.
Conclusion
Installing Alloy USA Chromoly axles on a Dana 44 can significantly enhance your vehicle’s performance. By following this step-by-step guide, you can ensure a successful installation and enjoy the benefits of increased strength and reliability on the trails.