Installing an Exedy Racing Clutch on Your Evo 9: Step-by-step Tutorial

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Installing an Exedy Racing Clutch on your Evo 9 can significantly enhance your vehicle’s performance. This step-by-step tutorial will guide you through the installation process, ensuring you achieve optimal results.

Tools and Materials Needed

  • Exedy Racing Clutch Kit
  • Socket Set
  • Torque Wrench
  • Jack and Jack Stands
  • Clutch Alignment Tool
  • Brake Cleaner
  • Rags

Preparation Steps

Before you begin the installation, it’s essential to prepare your workspace and vehicle. Follow these steps:

  • Ensure the vehicle is parked on a level surface.
  • Disconnect the battery to prevent any electrical issues.
  • Lift the vehicle using a jack and secure it with jack stands.

Removing the Old Clutch

To install the new Exedy Racing Clutch, you must first remove the old clutch. Follow these steps:

  • Remove the transmission by disconnecting the necessary components, such as the shift linkage and drive shafts.
  • Support the transmission with a jack and unbolt it from the engine block.
  • Carefully lower the transmission and set it aside.
  • Remove the old clutch pressure plate and disc from the flywheel.

Preparing the Flywheel

Before installing the new clutch, you need to prepare the flywheel:

  • Inspect the flywheel for any damage or wear.
  • If necessary, resurface the flywheel to ensure a smooth contact surface.
  • Clean the flywheel with brake cleaner to remove any debris or oil.

Installing the Exedy Racing Clutch

Now it’s time to install the new Exedy Racing Clutch:

  • Use the clutch alignment tool to position the new clutch disc onto the flywheel.
  • Align the pressure plate over the clutch disc and secure it with bolts.
  • Torque the pressure plate bolts to the manufacturer’s specifications.

Reinstalling the Transmission

Once the clutch is installed, you can reinstall the transmission:

  • Lift the transmission back into place, aligning it with the engine.
  • Secure the transmission by bolting it back to the engine block.
  • Reconnect the shift linkage and drive shafts.

Final Steps

After the transmission is reinstalled, complete the following final steps:

  • Reconnect the battery.
  • Check the fluid levels and top off if necessary.
  • Lower the vehicle from the jack stands.
  • Test the clutch operation by pressing the pedal and ensuring smooth engagement.

Conclusion

Installing an Exedy Racing Clutch on your Evo 9 can be a rewarding project that enhances your driving experience. By following these steps carefully, you can ensure a successful installation and enjoy the benefits of improved performance.