Installing Borla Exhaust on Your Chevelle Ss: Step-by-step for a 10-15 Hp Increase

Installing a Borla exhaust system on your Chevelle SS can significantly enhance its performance, offering an increase of 10-15 horsepower. This article provides a step-by-step guide to help you through the installation process.

Tools and Materials Needed

  • Borla exhaust system kit specific to Chevelle SS
  • Socket set
  • Wrench set
  • Jack and jack stands
  • Safety glasses
  • Gloves
  • Lubricant spray
  • Exhaust hanger tool

Preparation

Before starting the installation, ensure that you have all the necessary tools and materials. It’s also important to work in a well-ventilated area and wear appropriate safety gear.

Step 1: Lift the Vehicle

Using a jack, lift the rear of your Chevelle SS and secure it with jack stands. Make sure the vehicle is stable before proceeding.

Step 2: Remove the Old Exhaust System

Start by removing the old exhaust system. Use a socket set to unbolt the exhaust from the headers and the rear hangers. If the bolts are rusted, apply lubricant spray and allow it to sit for a few minutes before attempting to remove them.

Step 3: Install the New Borla Exhaust

Begin by fitting the new Borla exhaust system in place. Start with the headers, ensuring a snug fit. Use the provided clamps to secure the connections.

Step 4: Secure the Exhaust Hangers

Utilize the exhaust hanger tool to help position and secure the hangers. Make sure the exhaust is properly aligned and does not touch any other components of the vehicle.

Step 5: Double Check Connections

Once everything is in place, double-check all connections and ensure that all bolts are tightened securely. This will prevent any leaks or rattling noises.

Step 6: Lower the Vehicle

Carefully lower the vehicle back to the ground. Ensure that everything is clear and that no tools are left underneath the car.

Step 7: Test the Exhaust System

Start your Chevelle SS and listen for any unusual sounds. Check for leaks around the connections. If everything sounds good, take it for a short drive to test the performance.

Conclusion

Installing a Borla exhaust system on your Chevelle SS is a straightforward process that can lead to noticeable performance improvements. With the right tools and careful attention to detail, you can achieve a 10-15 horsepower increase and enjoy a more robust driving experience.