Installing the Afe Power Intercooler Kit on Your Hellcat: a Step-by-step Guide

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The AFE Power Intercooler Kit is a popular upgrade for the Dodge Hellcat, enhancing performance and efficiency. In this guide, we will walk you through the installation process step-by-step, ensuring you have all the information needed to successfully install this kit.

Tools and Materials Needed

  • AFE Power Intercooler Kit
  • Socket set
  • Torque wrench
  • Flathead screwdriver
  • Phillips screwdriver
  • Ratchet
  • Trim removal tool
  • Cooling system flush kit
  • New coolant

Preparation Steps

Before starting the installation, ensure that your vehicle is parked on a level surface and the engine is cool. Gather all necessary tools and materials to streamline the process.

Step 1: Remove the Front Bumper

To access the intercooler, the front bumper must be removed. Follow these steps:

  • Use a trim removal tool to detach the clips holding the bumper.
  • Unscrew the bolts located in the wheel wells using a socket set.
  • Carefully pull the bumper away from the vehicle, ensuring not to damage any wiring.

Step 2: Drain the Coolant

Next, you need to drain the coolant from the system to prevent spills during the intercooler replacement.

  • Locate the drain valve on the radiator.
  • Place a container beneath the valve and open it to drain the coolant.
  • Close the valve once the coolant has fully drained.

Removing the Stock Intercooler

With the front bumper removed and the coolant drained, you can now take out the stock intercooler.

Step 3: Disconnect the Intercooler Piping

Begin by disconnecting the piping connected to the stock intercooler:

  • Loosen the clamps using a screwdriver and slide them back.
  • Carefully pull the piping away from the intercooler.

Step 4: Remove the Stock Intercooler

Once the piping is disconnected, you can remove the stock intercooler:

  • Unscrew the mounting bolts using a socket set.
  • Lift the intercooler out of its housing and set it aside.

Installing the AFE Power Intercooler

Now that the stock intercooler is removed, it’s time to install the AFE Power Intercooler.

Step 5: Position the AFE Intercooler

Carefully place the AFE intercooler into the housing:

  • Align the intercooler with the mounting points.
  • Secure it with the mounting bolts, tightening them to the manufacturer’s specifications.

Step 6: Reconnect the Intercooler Piping

Now, reconnect the piping to the AFE intercooler:

  • Slide the piping onto the intercooler outlets.
  • Tighten the clamps securely to prevent any leaks.

Final Steps

With the AFE intercooler installed, you can now reassemble the front of the vehicle.

Step 7: Reinstall the Front Bumper

Carefully put the front bumper back onto the vehicle:

  • Align the bumper with the mounting points and push it into place.
  • Reattach the screws and clips to secure the bumper.

Step 8: Refill the Coolant

Finally, refill the cooling system with new coolant:

  • Open the coolant reservoir and pour in the new coolant.
  • Start the engine and let it run for a few minutes.
  • Check for leaks and ensure the coolant level is correct.

Conclusion

Installing the AFE Power Intercooler Kit on your Hellcat can significantly enhance its performance. By following this step-by-step guide, you should be able to complete the installation with confidence. Always remember to double-check your work and consult the manufacturer’s instructions for any specific details.