Installing the Aps 600h Intercooler on Your Wrx: a Complete Step-by-step

Installing the APS 600H intercooler on your WRX can significantly improve your vehicle’s performance. This guide provides a complete step-by-step process to help you through the installation.

Tools and Materials Needed

  • APS 600H Intercooler Kit
  • Socket Set
  • Wrench Set
  • Screwdriver Set
  • Torque Wrench
  • Hoses and Clamps
  • Heat-resistant Gloves
  • Safety Glasses

Preparation Steps

Before starting the installation, ensure that your vehicle is parked on a flat surface and the engine is cool. Gather all the tools and materials listed above to make the process smoother.

Disconnect the Battery

To prevent any electrical issues, disconnect the negative terminal of the battery. Use a wrench to loosen the bolt and remove the cable.

Remove the Front Bumper

Start by removing the screws and clips that secure the front bumper. Carefully pull the bumper away from the vehicle, ensuring that you disconnect any wiring for fog lights or sensors.

Remove the Stock Intercooler

Locate the stock intercooler and disconnect the hoses attached to it. Use a socket set to remove the mounting bolts. Once detached, carefully lift the stock intercooler out of the engine bay.

Installing the APS 600H Intercooler

Prepare the New Intercooler

Before installation, inspect the APS 600H intercooler for any damage. Ensure that all necessary components are included in the kit, such as hoses and clamps.

Position the New Intercooler

Carefully position the APS 600H intercooler in the engine bay. Align it with the mounting points where the stock intercooler was previously installed.

Secure the Intercooler

Using the provided bolts, secure the intercooler in place. Make sure to tighten them to the manufacturer’s specifications using a torque wrench.

Connect the Hoses

Attach the hoses to the new intercooler. Ensure that they fit snugly and are secured with the provided clamps. Double-check for any potential leaks.

Reassembly Steps

Reattach the Front Bumper

Carefully reattach the front bumper by aligning it with the mounting points. Secure it using the screws and clips that were removed earlier.

Reconnect the Battery

Reconnect the negative terminal of the battery. Ensure that it is tightened securely to prevent any disconnection while driving.

Final Checks

Once everything is reassembled, perform a final inspection of all connections and fittings. Start the engine and check for any leaks or unusual noises.

Conclusion

Installing the APS 600H intercooler on your WRX can enhance performance and efficiency. Following this step-by-step guide will help ensure a successful installation. Always refer to the manufacturer’s instructions for specific details related to your vehicle.