Installing the Aps Air to Water Intercooler System: a Complete Step-by-step Guide

Installing the APS Air to Water Intercooler System can be a rewarding upgrade for your vehicle, enhancing performance and efficiency. This guide will walk you through the process step-by-step, ensuring a successful installation.

Tools and Materials Needed

  • APS Air to Water Intercooler Kit
  • Socket set
  • Wrenches
  • Screwdrivers
  • Drill and drill bits
  • Hoses and clamps
  • Coolant
  • Safety goggles
  • Gloves

Preparation Steps

Before beginning the installation, ensure your vehicle is parked on a flat surface and the engine is cool. Gather all necessary tools and materials to streamline the process.

Step 1: Disconnect the Battery

For safety, disconnect the negative terminal of the battery to prevent any electrical issues during installation.

Step 2: Remove the Stock Intercooler

Locate the stock intercooler and begin removing it. This typically involves unbolting the intercooler from its mounts and disconnecting any hoses attached to it. Be sure to keep track of all screws and parts for reassembly.

Installing the APS Air to Water Intercooler

Step 3: Position the New Intercooler

Carefully position the APS Air to Water Intercooler in the same location as the stock intercooler. Ensure it is securely mounted and aligned properly.

Step 4: Connect the Hoses

Attach the hoses provided in the APS kit to the intercooler. Make sure each connection is tight and secure, using clamps where necessary to prevent leaks.

Step 5: Install the Water Reservoir

Find a suitable location for the water reservoir. Secure it in place and connect it to the intercooler using the provided hoses. Ensure all connections are tight to avoid any leaks.

Final Steps

Step 6: Refill Coolant

Once everything is connected, refill the coolant reservoir with the appropriate coolant. Check for any leaks as you fill it up.

Step 7: Reconnect the Battery

After ensuring everything is secure and leak-free, reconnect the negative terminal of the battery. This will restore power to your vehicle.

Step 8: Test the System

Start your vehicle and allow it to reach operating temperature. Monitor the intercooler for any abnormal sounds or leaks. Take your vehicle for a short drive to ensure everything is functioning properly.

Conclusion

Installing the APS Air to Water Intercooler System can significantly improve your vehicle’s performance. By following this step-by-step guide, you can ensure a successful installation and enjoy the benefits of enhanced cooling efficiency.