Installing the Aps Raceturbo 62mm Turbo on Your Gli: a Detailed Step-by-step Guide

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Installing a turbocharger can significantly enhance your vehicle’s performance, and the APS RaceTurbo 62mm Turbo is a popular choice among GLI enthusiasts. This guide provides a detailed, step-by-step approach to installing this turbo on your GLI.

Tools and Materials Needed

  • APS RaceTurbo 62mm Turbo Kit
  • Socket set
  • Wrenches
  • Screwdrivers
  • Torque wrench
  • Intercooler piping
  • Oil and coolant lines
  • Gaskets
  • Sealant
  • Safety goggles
  • Gloves

Preparation Steps

Before beginning the installation, ensure that you have all the necessary tools and materials. It’s also important to work in a well-ventilated area. Here are the preparation steps:

  • Disconnect the battery to prevent any electrical issues.
  • Lift the vehicle using jack stands for better access.
  • Remove any components obstructing access to the turbocharger.

Removing the Old Turbocharger

To install the APS RaceTurbo, you first need to remove the existing turbocharger. Follow these steps:

  • Remove the intake piping connected to the old turbo.
  • Disconnect the oil feed and return lines.
  • Unbolt the turbo from the exhaust manifold.
  • Carefully remove the turbocharger from the engine bay.

Installing the APS RaceTurbo 62mm Turbo

With the old turbo removed, you can now install the new APS RaceTurbo. Here’s how:

  • Place the new turbo onto the exhaust manifold.
  • Secure the turbo using the appropriate bolts, ensuring they are torqued to specifications.
  • Reconnect the oil feed and return lines, making sure they are tight and leak-free.
  • Install the new gaskets to prevent exhaust leaks.

Connecting the Intercooler and Piping

Next, you need to connect the intercooler and piping to the new turbo. Follow these steps:

  • Attach the intercooler piping to the turbo outlet.
  • Secure the piping with clamps to prevent any boost leaks.
  • Ensure that all connections are tight and properly aligned.

Final Steps and Testing

After everything is connected, it’s time for the final steps:

  • Reconnect the battery.
  • Start the engine and check for any leaks.
  • Monitor the oil pressure and temperature to ensure everything is functioning correctly.
  • Take the vehicle for a test drive to evaluate performance.

Conclusion

Installing the APS RaceTurbo 62mm Turbo on your GLI can greatly enhance its performance. By following this detailed guide, you can ensure a successful installation. Always remember to consult your vehicle’s manual and follow safety precautions during the installation process.