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Installing a supercharger on your W213 E63 can significantly enhance performance, providing a thrilling driving experience. This guide will walk you through the process step-by-step, ensuring you have all the information needed to complete the installation successfully.
What You Need Before Starting
Before diving into the installation, gather the necessary tools and materials. This preparation will make the process smoother and more efficient.
- ESS Supercharger Kit
- Socket set
- Torque wrench
- Wrenches
- Phillips and flathead screwdrivers
- Vacuum line and clamps
- Coolant
- Oil
- Shop towels
Preparation Steps
Proper preparation is crucial for a successful installation. Follow these steps to ensure everything is ready.
- Disconnect the battery to avoid any electrical issues.
- Ensure the engine is cool before starting work.
- Gather all tools and materials in your workspace.
- Read through the ESS Supercharger manual thoroughly.
Step-by-Step Installation Process
Step 1: Remove the Engine Cover
Start by removing the engine cover. This will give you access to the engine components necessary for the installation.
- Locate the screws holding the engine cover in place.
- Use a socket wrench to remove the screws.
- Carefully lift the cover off and set it aside.
Step 2: Remove the Intake Manifold
Next, you need to remove the intake manifold to make way for the supercharger.
- Disconnect any electrical connectors attached to the manifold.
- Remove the bolts securing the manifold using the appropriate socket.
- Carefully lift the manifold off and place it in a safe location.
Step 3: Install the Supercharger Bracket
With the intake manifold removed, you can now install the supercharger bracket.
- Align the bracket with the mounting points on the engine.
- Secure the bracket using the provided bolts, ensuring they are torqued to specifications.
Step 4: Attach the Supercharger
Now it’s time to attach the supercharger to the bracket.
- Carefully position the supercharger onto the bracket.
- Secure it with the appropriate bolts, following the torque specifications.
Step 5: Reinstall the Intake Manifold
With the supercharger in place, you can now reinstall the intake manifold.
- Align the manifold with the mounting points.
- Reconnect any electrical connectors that were removed.
- Secure the manifold with bolts and torque them to specifications.
Step 6: Connect the Vacuum Lines
Next, connect the vacuum lines to ensure proper operation of the supercharger.
- Locate the vacuum line connections on the supercharger.
- Attach the vacuum lines securely, using clamps as needed.
Step 7: Fill Coolant and Oil
Before completing the installation, fill the coolant and oil to ensure the engine runs smoothly.
- Check the coolant reservoir and fill it to the appropriate level.
- Check the engine oil level and add oil if necessary.
Step 8: Reconnect the Battery
With everything in place, you can now reconnect the battery.
- Ensure all tools and materials are removed from the engine bay.
- Reconnect the negative terminal of the battery.
Testing the Installation
After the installation, it’s essential to test the system to ensure everything is functioning correctly.
- Start the engine and listen for any unusual noises.
- Check for any leaks around the supercharger and vacuum lines.
- Take the vehicle for a test drive to assess performance.
Real-World Results
Many users report significant improvements in performance after installing the ESS Supercharger on their W213 E63. Here are some common results:
- Increased horsepower and torque.
- Improved throttle response.
- Enhanced driving experience overall.
Conclusion
The installation of the ESS Supercharger on the W213 E63 is a rewarding project that can lead to substantial performance gains. By following this step-by-step guide, you can confidently tackle the installation and enjoy the benefits of enhanced power and performance.