Installing the Garrett Gt35 Turbo on Your Buick 3.8: a Complete Step-by-step Tutorial

Installing a Garrett GT35 turbocharger on your Buick 3.8 can significantly enhance your vehicle’s performance. This step-by-step tutorial will guide you through the installation process, ensuring that you achieve optimal results.

Tools and Materials Needed

  • Garrett GT35 Turbocharger
  • Turbocharger mounting kit
  • Wrenches and sockets
  • Torque wrench
  • Intercooler piping
  • Oil feed and drain lines
  • Silicone couplers
  • Boost gauge
  • Vacuum lines
  • Basic hand tools

Preparation Steps

Before starting the installation, ensure that you have all the necessary tools and materials. It’s essential to work in a well-ventilated area and follow safety precautions.

1. Disconnect the Battery

Begin by disconnecting the negative terminal of the battery to prevent any electrical issues during the installation process.

2. Remove the Stock Turbo (if applicable)

If your Buick 3.8 is equipped with a stock turbo, remove it by following these steps:

  • Remove the intake and exhaust piping connected to the turbo.
  • Disconnect the oil feed and drain lines.
  • Unbolt the turbo from its mounting bracket.
  • Carefully lift the turbo out of the engine bay.

Installing the Garrett GT35 Turbo

With the stock turbo removed, it’s time to install the Garrett GT35 turbocharger. Follow these steps for a successful installation.

1. Position the Turbocharger

Place the Garrett GT35 turbo in the same position as the stock turbo. Ensure that the mounting holes align correctly with the bracket.

2. Secure the Turbocharger

Use the turbocharger mounting kit to secure the Garrett GT35 in place. Tighten the bolts to the manufacturer’s specifications using a torque wrench.

3. Connect Oil Feed and Drain Lines

Attach the oil feed line to the turbocharger, ensuring a tight seal. Connect the oil drain line to the appropriate location on the engine block.

4. Install Intercooler Piping

Install the intercooler piping, connecting it to the turbocharger outlet and the intercooler inlet. Use silicone couplers for a secure fit.

5. Reconnect Intake and Exhaust Piping

Reconnect the intake and exhaust piping to the turbocharger. Make sure all connections are secure to prevent any leaks.

Final Steps

After installing the Garrett GT35 turbo, there are a few final steps to ensure everything is functioning correctly.

1. Check All Connections

Double-check all connections, including oil lines, intake, and exhaust piping. Ensure that nothing is loose or improperly connected.

2. Reconnect the Battery

Reconnect the negative terminal of the battery. This will allow you to power up the vehicle and check the installation.

3. Start the Engine

Start the engine and allow it to idle for a few minutes. Monitor for any leaks or unusual sounds.

4. Test Drive

Take the vehicle for a test drive to ensure that the turbocharger is functioning correctly. Pay attention to boost levels and engine performance.

Troubleshooting Common Issues

If you encounter any issues during or after the installation, consider the following troubleshooting tips:

  • Check for oil leaks around the feed and drain lines.
  • Ensure that all clamps and connections are tight.
  • Verify that the boost gauge is functioning correctly.
  • Listen for unusual noises that may indicate a problem.

Conclusion

Installing a Garrett GT35 turbocharger on your Buick 3.8 can greatly enhance your vehicle’s performance. By following this step-by-step tutorial, you can ensure a successful installation and enjoy the benefits of increased power and efficiency.