Table of Contents
Installing the HKS GTII Turbo Kit on your C63 can significantly enhance your vehicle’s performance. This guide will walk you through each step of the installation process, ensuring that you have all the necessary information to complete the job efficiently and safely.
Tools and Materials Needed
- HKS GTII Turbo Kit
- Socket set
- Torque wrench
- Screwdrivers (flat and Phillips)
- Wrenches
- Engine oil
- Coolant
- Vacuum line
- Silicone hoses
- Gaskets
- Safety glasses
- Gloves
Preparation Steps
Before starting the installation, ensure that your C63 is parked on a flat surface and that the engine is cool. Gather all your tools and materials, and wear safety glasses and gloves to protect yourself during the process.
Step 1: Disconnect the Battery
Begin by disconnecting the negative terminal of the battery to prevent any electrical accidents during the installation.
Step 2: Remove the Engine Cover
Using your socket set, remove the bolts securing the engine cover. Carefully lift it off and set it aside.
Step 3: Remove the Stock Turbo
Locate the stock turbocharger. Disconnect the intake and exhaust pipes, as well as any electrical connectors. Remove the bolts securing the turbo to the manifold and lift it out carefully.
Step 4: Prepare the HKS GTII Turbo Kit
Unbox the HKS GTII Turbo Kit and ensure all components are present. Review the installation manual provided by HKS for specific instructions related to your kit.
Installation Steps
Step 5: Install the New Turbocharger
Position the HKS GTII Turbocharger in place. Secure it to the manifold using the provided bolts. Make sure to torque the bolts to the specifications outlined in the installation manual.
Step 6: Connect the Intake and Exhaust Pipes
Attach the intake pipe to the turbocharger, ensuring a tight fit. Follow this by connecting the exhaust pipe. Use new gaskets to prevent any leaks.
Step 7: Install Additional Components
Install any additional components included in the HKS GTII kit, such as the intercooler, piping, and vacuum lines. Refer to the manual for specific installation instructions for these parts.
Step 8: Reconnect Electrical Connectors
Reconnect any electrical connectors that were detached during the removal of the stock turbo. Ensure all connections are secure.
Step 9: Reinstall the Engine Cover
Once everything is connected, place the engine cover back on and secure it with the bolts you removed earlier.
Step 10: Reconnect the Battery
Reconnect the negative terminal of the battery. This will restore power to the vehicle.
Final Checks
Before starting your C63, double-check all connections, bolts, and hoses to ensure everything is secure. Check the oil and coolant levels, and top off if necessary.
Testing Your Installation
Start your engine and let it idle for a few minutes. Listen for any unusual noises and check for leaks around the turbo and connections. If everything sounds and looks good, take your C63 for a test drive to experience the enhanced performance.
Troubleshooting Common Issues
If you encounter issues after installation, consider the following troubleshooting tips:
- Check for boost leaks by inspecting all hoses and connections.
- Ensure all electrical connections are secure.
- Verify that the turbo is properly mounted and all bolts are torqued to spec.
- Monitor engine performance for any irregularities.
Conclusion
Installing the HKS GTII Turbo Kit on your C63 can be a rewarding project that enhances your vehicle’s performance. By following this guide, you can ensure a successful installation. Always refer to the manufacturer’s instructions for specific details and safety recommendations.