Installing the Mishimoto 3.0l Intercooler on Your Hellcat: a Complete Step-by-step Guide

Upgrading your Hellcat with a Mishimoto 3.0L intercooler can significantly improve performance and cooling efficiency. This step-by-step guide will walk you through the installation process, ensuring that you have a smooth experience from start to finish.

Tools and Materials Needed

  • Mishimoto 3.0L Intercooler Kit
  • Socket set
  • Wrench set
  • Screwdriver set
  • Torque wrench
  • Coolant
  • Shop towels
  • Safety glasses
  • Gloves

Preparation Steps

Before you begin the installation, ensure you have all the necessary tools and materials. It’s also crucial to work in a well-ventilated area and wear appropriate safety gear.

1. Disconnect the Battery

Start by disconnecting the negative terminal of the battery to prevent any electrical issues during the installation.

2. Allow the Engine to Cool

Ensure that the engine is completely cool before starting. This will help avoid burns and make the installation process safer.

Removing the Stock Intercooler

Now that you are prepared, it’s time to remove the stock intercooler.

1. Remove the Front Bumper

Begin by removing the screws and clips holding the front bumper in place. Carefully detach the bumper and set it aside.

2. Disconnect the Intercooler Piping

Locate the piping connected to the stock intercooler. Use your socket set to disconnect the clamps and remove the piping.

3. Remove the Stock Intercooler

With the piping disconnected, you can now remove the stock intercooler. Unscrew any mounting bolts and carefully lift the intercooler out of the vehicle.

Installing the Mishimoto 3.0L Intercooler

With the stock intercooler removed, you are ready to install the Mishimoto intercooler.

1. Position the New Intercooler

Carefully position the Mishimoto 3.0L intercooler into place. Ensure it aligns with the mounting points in the vehicle.

2. Secure the Intercooler

Use the provided bolts to secure the intercooler in place. Make sure to tighten them to the specified torque settings.

3. Reconnect the Intercooler Piping

Reconnect the piping to the new intercooler. Ensure that all clamps are tight and secure to prevent any leaks.

Reinstalling the Front Bumper

With the intercooler installed, it’s time to put the front bumper back on.

1. Align the Bumper

Carefully align the front bumper with the mounting points. Ensure that all clips and screws are accessible for reinstallation.

2. Secure the Bumper

Using the screws and clips you removed earlier, secure the bumper back onto the vehicle.

Final Steps

Now that everything is in place, you can complete the installation process.

1. Reconnect the Battery

Reconnect the negative terminal of the battery. Ensure it is tightly secured.

2. Check for Leaks

Start the engine and let it run for a few minutes. Check for any leaks around the intercooler and piping. If everything looks good, you are ready to go!

3. Test Drive

Take your Hellcat for a test drive to ensure everything is functioning correctly. Pay attention to the engine performance and temperature.

Conclusion

Installing the Mishimoto 3.0L intercooler on your Hellcat can enhance performance and cooling efficiency. By following this step-by-step guide, you can ensure a successful installation and enjoy the benefits of your upgraded intercooler.