Installing the Mitsubishi Evo Ix Turbo: a Complete Guide to the Td05h-16g8 with 370 Hp

The Mitsubishi Evo IX is renowned for its performance and tuning potential. One of the most popular upgrades for this vehicle is the TD05H-16G8 turbocharger. This guide will walk you through the installation process, ensuring you can maximize your Evo IX’s horsepower to an impressive 370 HP.

Understanding the TD05H-16G8 Turbocharger

The TD05H-16G8 turbocharger is a critical component that enhances the performance of the Mitsubishi Evo IX. It is known for its reliability and efficiency, making it an excellent choice for enthusiasts looking to boost their vehicle’s power output.

  • Type: TD05H-16G8
  • Horsepower Rating: Up to 370 HP
  • Application: Mitsubishi Evo IX

Tools Required for Installation

Before starting the installation process, ensure you have the following tools on hand:

  • Socket set
  • Wrench set
  • Screwdrivers
  • Torque wrench
  • Oil catch pan
  • Shop towels
  • Replacement gaskets

Preparation Steps

Proper preparation is key to a successful installation. Follow these steps to get started:

  • Disconnect the battery to prevent any electrical issues.
  • Drain the engine oil and coolant to avoid spills during installation.
  • Remove any components obstructing access to the turbocharger, such as the intake and exhaust manifolds.

Removing the Old Turbocharger

To install the TD05H-16G8, you must first remove the existing turbocharger. Follow these steps:

  • Loosen and remove the exhaust manifold bolts.
  • Disconnect the oil feed and return lines from the old turbo.
  • Carefully remove the old turbocharger from the mounting bracket.

Installing the TD05H-16G8 Turbocharger

Once the old turbo is removed, you can proceed with the installation of the TD05H-16G8:

  • Position the new turbocharger onto the mounting bracket.
  • Reconnect the oil feed and return lines, ensuring they are secure.
  • Attach the exhaust manifold and tighten the bolts to the manufacturer’s specifications.

Reconnecting Components

After securing the turbocharger, you will need to reconnect any components that were removed:

  • Reinstall the intake manifold and any associated piping.
  • Reconnect any electrical connectors that were previously disconnected.
  • Refill the engine oil and coolant to the appropriate levels.

Final Checks and Testing

Before starting your vehicle, perform these final checks:

  • Ensure all bolts and connections are tightened properly.
  • Check for any oil or coolant leaks around the turbocharger.
  • Reconnect the battery.

Starting the Vehicle

With everything in place, it’s time to start the engine:

  • Start the vehicle and let it idle for a few minutes.
  • Monitor the gauges for oil pressure and temperature.
  • Listen for any unusual noises that may indicate a problem.

Conclusion

Installing the TD05H-16G8 turbocharger on your Mitsubishi Evo IX can significantly enhance performance. By following this guide, you can ensure a successful installation and enjoy the benefits of increased horsepower. Always remember to perform regular maintenance checks to keep your turbo running smoothly.