Intercooler Installation Guide for the Aps Drag Intercooler Kit: Boosting Power to 750hp

by

Installing the APS Drag Intercooler Kit is essential for those looking to boost their vehicle’s power to an impressive 750hp. This guide will walk you through the entire installation process, ensuring that you can achieve optimal performance with your new intercooler.

Tools and Materials Needed

  • APS Drag Intercooler Kit
  • Socket set
  • Wrenches
  • Screwdrivers
  • Torque wrench
  • Heat-resistant silicone hoses
  • Clamps
  • Intercooler mounting brackets
  • Zip ties
  • Cooling system flush kit

Preparation Steps

Before starting the installation, ensure that you have all the necessary tools and materials ready. Follow these preparation steps:

  • Park the vehicle on a flat surface and engage the parking brake.
  • Disconnect the battery to prevent any electrical issues.
  • Drain the coolant from the system using the flush kit.
  • Remove any components that may obstruct access to the intercooler area.

Removing the Old Intercooler

To install the APS Drag Intercooler, you must first remove the existing intercooler. Follow these steps:

  • Locate the bolts securing the old intercooler and remove them using the socket set.
  • Disconnect the hoses attached to the intercooler, being careful to avoid damage.
  • Remove the old intercooler from its mounting brackets.
  • Inspect the area for any debris or old sealant; clean it thoroughly.

Installing the APS Drag Intercooler

With the old intercooler removed, it’s time to install the APS Drag Intercooler. Here’s how:

  • Position the APS Drag Intercooler in the designated area, ensuring it fits snugly in the mounting brackets.
  • Secure the intercooler by tightening the mounting bolts to the manufacturer’s specifications.
  • Connect the heat-resistant silicone hoses to the inlet and outlet of the intercooler.
  • Use clamps to secure the hoses tightly, preventing any boost leaks.

Connecting the Piping

Proper piping connection is crucial for the intercooler to function effectively. Follow these steps for connecting the piping:

  • Locate the piping that connects to the throttle body and the intake manifold.
  • Attach the piping to the intercooler, ensuring a secure fit.
  • Check for any misalignments and adjust as necessary.
  • Use zip ties to secure any loose wires or hoses away from the piping.

Final Checks and Reassembly

Before finishing the installation, perform these final checks:

  • Double-check all connections and ensure there are no leaks.
  • Refill the cooling system with the appropriate coolant.
  • Reconnect the battery.
  • Start the engine and monitor the intercooler for any signs of issues.

Testing and Performance Tuning

After installation, it’s important to test the vehicle and perform any necessary tuning:

  • Take the vehicle for a test drive to ensure everything is functioning correctly.
  • Monitor boost levels and engine temperatures during the drive.
  • Consult with a professional tuner if adjustments are needed for optimal performance.

Conclusion

Installing the APS Drag Intercooler Kit can significantly enhance your vehicle’s performance, allowing it to reach up to 750hp. By following this guide, you can ensure a successful installation and enjoy the benefits of your new intercooler.