Table of Contents
Installing a turbo kit can significantly enhance the performance of your IS300. This guide will walk you through the process of installing the AMS 50-60-65mm Turbo Kit step-by-step, ensuring you have all the necessary information to complete the installation successfully.
Tools and Materials Needed
- AMS 50-60-65mm Turbo Kit
- Socket set
- Wrenches
- Torque wrench
- Screwdrivers
- Intercooler piping
- Silicone couplers
- Vacuum lines
- Oil feed and return lines
- Boost gauge
- Fuel management system (if necessary)
Preparation Before Installation
Before you begin the installation, it’s essential to prepare your workspace and gather all the necessary tools and materials. Make sure the engine is cool and disconnect the battery to avoid any electrical issues during the installation process.
Step 1: Remove the Stock Components
Start by removing the stock intake system, exhaust manifold, and any components that obstruct access to the turbo installation area. This may include:
- Intake tubing
- Throttle body
- Heat shields
- Exhaust downpipe
Step 2: Install the Turbo Manifold
Once the stock components are removed, you can install the turbo manifold. Make sure to:
- Clean the surface of the cylinder head
- Apply new gaskets
- Secure the manifold with the appropriate torque specifications
Step 3: Mount the Turbocharger
After installing the manifold, mount the turbocharger onto the manifold. Ensure that:
- All bolts are tightened to the manufacturer’s specifications
- The turbo is positioned correctly to allow for proper oil feed and return
Step 4: Install Oil Feed and Return Lines
Next, install the oil feed and return lines. It’s crucial to ensure that:
- The oil feed line is connected to the turbocharger and the engine oil pressure source
- The return line is properly routed back to the oil pan
Step 5: Connect Intercooler Piping
With the turbo mounted, you can now connect the intercooler piping. Make sure to:
- Secure the piping with silicone couplers and clamps
- Ensure there are no leaks in the system
Step 6: Install the Exhaust Downpipe
Next, install the exhaust downpipe, ensuring it aligns with the turbo outlet and the rest of the exhaust system. Remember to:
- Use new gaskets to prevent leaks
- Tighten all bolts to the specified torque
Step 7: Reinstall Other Components
After the turbo and exhaust components are installed, begin to reinstall any other components you removed earlier, such as:
- Throttle body
- Heat shields
- Intake tubing
Step 8: Connect the Battery and Start the Engine
Once everything is reassembled, reconnect the battery and start the engine. Monitor for:
- Oil leaks
- Vacuum leaks
- Proper boost levels
Step 9: Tune the Engine
After confirming that there are no leaks, it’s essential to tune the engine for optimal performance. Depending on your setup, you may need to:
- Adjust the fuel management system
- Install a boost gauge to monitor performance
Conclusion
Installing the AMS 50-60-65mm Turbo Kit on your IS300 can be a rewarding project that enhances your vehicle’s performance. By following this step-by-step guide, you can ensure a successful installation and enjoy the benefits of increased power and efficiency.