Jeep Dana 44 Upgrades: Adding 75 Hp with the Arp Main Caps and Heavy-duty Bearings

The Jeep Dana 44 is a robust axle that has been a favorite among off-road enthusiasts for decades. It provides a solid foundation for various upgrades that can enhance performance and durability. One of the most effective upgrades is the installation of ARP main caps and heavy-duty bearings, which can add up to 75 horsepower to your vehicle. In this article, we will explore the benefits, installation process, and maintenance tips for these upgrades.

Understanding the Jeep Dana 44

The Jeep Dana 44 axle is known for its strength and versatility. It is commonly used in various Jeep models, including the Wrangler and Cherokee. The Dana 44 features a larger ring gear and a more robust housing compared to its predecessor, the Dana 30. This makes it an ideal choice for off-road applications and heavy-duty use.

Benefits of Upgrading with ARP Main Caps and Heavy-Duty Bearings

Upgrading to ARP main caps and heavy-duty bearings offers several advantages:

  • Increased Horsepower: The addition of ARP main caps can increase horsepower by up to 75, providing better performance on and off the road.
  • Enhanced Durability: Heavy-duty bearings are designed to withstand extreme conditions, reducing wear and tear.
  • Improved Torque Handling: These upgrades allow your axle to handle more torque, making it suitable for high-performance applications.
  • Better Stability: Upgraded components contribute to improved stability, especially during off-road maneuvers.

Installation Process

Installing ARP main caps and heavy-duty bearings requires some mechanical knowledge and tools. Here’s a step-by-step guide to help you through the process:

Tools and Materials Needed

  • ARP main caps
  • Heavy-duty bearings
  • Torque wrench
  • Socket set
  • Sealant
  • Grease

Step-by-Step Installation

Follow these steps to install the ARP main caps and heavy-duty bearings:

  • Remove the Axle: Begin by safely lifting your Jeep and removing the wheels. Disconnect the axle from the differential and remove it from the vehicle.
  • Disassemble the Axle: Take apart the axle components, including the differential cover and the old bearings.
  • Install Heavy-Duty Bearings: Clean the bearing surfaces and apply grease. Install the new heavy-duty bearings in their respective locations.
  • Attach ARP Main Caps: Position the ARP main caps over the bearings, ensuring they fit snugly. Use a torque wrench to tighten them according to the manufacturer’s specifications.
  • Reassemble the Axle: Reattach all components of the axle, including the differential cover. Ensure everything is secure and properly aligned.
  • Reinstall the Axle: Carefully place the axle back into the vehicle and reconnect it to the differential.
  • Test Drive: Once everything is reassembled, take your Jeep for a test drive to ensure everything is functioning correctly.

Maintenance Tips for Your Upgraded Dana 44

To ensure the longevity of your upgraded Dana 44, follow these maintenance tips:

  • Regular Inspections: Periodically check the axle and its components for signs of wear or damage.
  • Change Oil Regularly: Keep the differential oil fresh to ensure proper lubrication of the bearings and gears.
  • Monitor Performance: Pay attention to any changes in performance or unusual noises that may indicate issues.
  • Keep It Clean: Regularly clean the axle and surrounding areas to prevent dirt and debris buildup.

Conclusion

Upgrading your Jeep Dana 44 with ARP main caps and heavy-duty bearings can significantly enhance its performance and durability. With the potential to add up to 75 horsepower, these upgrades are a worthwhile investment for any off-road enthusiast. By following the installation process and maintaining your upgraded axle, you can enjoy improved stability and torque handling for years to come.