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Upgrading your MS3 with a big turbo can significantly enhance its performance, but to fully realize that potential, it’s essential to upgrade the intercooler and piping as well. This guide will walk you through the steps necessary to install a big turbo, focusing on the intercooler and piping upgrades that will help you achieve peak performance.
Why Upgrade Your Intercooler and Piping?
The intercooler plays a crucial role in cooling the air from the turbo before it enters the engine. A more efficient intercooler can lead to denser air, which results in better combustion and increased power output. Additionally, upgrading the piping ensures that air flows smoothly to and from the turbo, minimizing potential restrictions.
Tools and Materials Needed
- Socket set
- Torque wrench
- Intercooler kit
- Piping kit
- Silicone couplers
- Clamps
- Hoses
- Heat-resistant tape
- Rags
- Safety glasses
Preparation Steps
Before beginning the installation, it’s important to prepare your workspace and vehicle. Follow these steps to ensure a smooth process:
- Park your vehicle on a level surface and engage the parking brake.
- Disconnect the battery to avoid any electrical issues.
- Remove any components that obstruct access to the intercooler and piping.
- Clean the area around the intercooler and piping to prevent dirt from entering the system.
Removing the Stock Intercooler
To install the new intercooler, you must first remove the stock unit. Follow these steps:
- Loosen and remove the clamps holding the stock piping to the intercooler.
- Disconnect any sensors or hoses attached to the stock intercooler.
- Unbolt the stock intercooler from its mounting points.
- Carefully remove the intercooler from the vehicle.
Installing the New Intercooler
With the stock intercooler removed, you can now install the new unit. Here’s how:
- Position the new intercooler in place and align it with the mounting points.
- Secure the intercooler using the provided bolts and tighten them to the manufacturer’s specifications.
- Reconnect any sensors or hoses that were disconnected during removal.
- Attach the new piping to the intercooler using silicone couplers and clamps.
Upgrading the Piping
After installing the intercooler, the next step is to upgrade the piping. Follow these steps:
- Remove the stock piping by loosening clamps and disconnecting it from the turbo and throttle body.
- Install the new piping, ensuring it fits snugly with the intercooler and turbo.
- Use silicone couplers to connect the piping securely and prevent leaks.
- Tighten all clamps to ensure a secure fit.
Final Steps and Testing
Once the intercooler and piping are installed, it’s time to finalize the installation:
- Reconnect the battery and ensure all electrical connections are secure.
- Start the engine and check for any leaks in the intercooler and piping.
- Monitor the engine temperature and performance during a test drive.
- Make any necessary adjustments to ensure optimal performance.
Conclusion
Upgrading your MS3 with a big turbo, along with a new intercooler and piping, can lead to significant performance gains. By following this guide, you can ensure that your installation is successful and that your vehicle performs at its peak. Enjoy the enhanced power and responsiveness of your upgraded MS3!