Power Modding the A90 Supra: Installing a Downpipe, Intercooler, and Methanol Injection for 550+ Hp

The Toyota A90 Supra has captured the hearts of car enthusiasts since its release, combining striking design with impressive performance. For those looking to push the limits of this already powerful vehicle, power modding is the way to go. In this article, we will explore how to install a downpipe, intercooler, and methanol injection system to achieve 550+ horsepower.

Understanding the Basics of Power Modding

Before diving into the specifics of each modification, it’s crucial to understand how these components work together to enhance the performance of the A90 Supra. Each modification contributes to increasing horsepower and torque, improving throttle response, and optimizing engine efficiency.

What is a Downpipe?

A downpipe is a crucial component of the exhaust system that connects the turbocharger to the rest of the exhaust system. By replacing the factory downpipe with a high-performance version, you can significantly reduce backpressure and improve exhaust flow.

The Role of an Intercooler

The intercooler is responsible for cooling the air compressed by the turbocharger before it enters the engine. Cooler air is denser, allowing for more oxygen to be packed into the combustion chamber, which translates to more power.

Benefits of Methanol Injection

Methanol injection adds a mixture of water and methanol to the intake air, which helps cool the combustion process and increases the octane level. This allows for more aggressive tuning and helps prevent engine knock, enabling higher horsepower outputs.

Tools and Materials Needed

  • Socket set
  • Wrenches
  • Screwdrivers
  • Torque wrench
  • Downpipe (aftermarket)
  • Intercooler (aftermarket)
  • Methanol injection kit
  • Silicone hoses
  • Clamps
  • Coolant (if necessary)

Step-by-Step Installation Process

Installing the Downpipe

To begin the installation of the downpipe, follow these steps:

  • Park the vehicle on a level surface and ensure the engine is cool.
  • Lift the car using jack stands for safety.
  • Remove the undertray to access the exhaust system.
  • Disconnect the factory downpipe from the turbocharger and exhaust system.
  • Install the new downpipe, ensuring all gaskets are in place.
  • Reconnect the exhaust system and check for leaks.

Installing the Intercooler

Once the downpipe is installed, proceed with the intercooler installation:

  • Remove the front bumper for better access to the intercooler area.
  • Disconnect the factory intercooler piping.
  • Remove the stock intercooler from its mounting points.
  • Install the new intercooler, ensuring it is securely fastened.
  • Reconnect the intercooler piping using silicone hoses and clamps.

Installing the Methanol Injection System

The final step is to install the methanol injection system:

  • Choose a suitable location for the methanol tank in the trunk or engine bay.
  • Mount the injection nozzle in the intake piping before the throttle body.
  • Connect the methanol lines from the tank to the nozzle.
  • Install the controller and wiring according to the manufacturer’s instructions.
  • Test the system for leaks and proper operation.

Tuning Your A90 Supra

After completing the installation of the downpipe, intercooler, and methanol injection system, it’s essential to tune the engine. A proper tune will ensure that the modifications work harmoniously and safely increase horsepower to over 550 HP.

Choosing a Tuner

Select a reputable tuner who has experience with the A90 Supra and understands the modifications made. A good tuner will optimize fuel maps, boost levels, and timing to maximize performance while maintaining engine safety.

Monitoring Performance

After tuning, it’s crucial to monitor the performance of your A90 Supra. Use a wideband O2 sensor and data logging tools to keep track of air-fuel ratios and engine parameters. This will help ensure your vehicle runs efficiently and reliably.

Conclusion

Power modding the A90 Supra by installing a downpipe, intercooler, and methanol injection system is an effective way to unleash its full potential. With careful installation and proper tuning, you can achieve over 550 horsepower while enjoying the thrill of driving a truly high-performance vehicle.