Rs6 4.0tt Mods: Installing and Testing Aem Big Turbo Kit for 800+ Hp

The Audi RS6 4.0TT is a high-performance vehicle that has captured the hearts of car enthusiasts around the world. With its powerful twin-turbocharged V8 engine, it already delivers impressive performance. However, for those looking to push the limits even further, aftermarket modifications can significantly enhance its capabilities. One of the most sought-after upgrades is the AEM Big Turbo Kit, designed to boost the horsepower to over 800 hp. In this article, we will explore the process of installing and testing the AEM Big Turbo Kit on the RS6 4.0TT.

Understanding the AEM Big Turbo Kit

The AEM Big Turbo Kit is engineered to maximize the performance of the RS6 4.0TT. It includes larger turbochargers, upgraded intercoolers, and all necessary components for a seamless installation. This kit is designed to provide not only increased horsepower but also improved throttle response and overall driving dynamics.

Components of the AEM Big Turbo Kit

  • High-flow turbochargers
  • Upgraded intercooler
  • Enhanced fuel injectors
  • Performance exhaust system
  • Custom tuning software

Each component plays a crucial role in ensuring that the RS6 can handle the increased power and maintain reliability. The high-flow turbochargers are the heart of the kit, providing the necessary boost to achieve over 800 hp.

Installation Process

Installing the AEM Big Turbo Kit requires a good understanding of automotive mechanics and access to the right tools. Below is a step-by-step guide to help you through the installation process.

Preparation

Before starting the installation, ensure you have all the necessary tools and components ready. It’s also advisable to work in a clean, well-lit environment to avoid losing any small parts.

Step-by-Step Installation

  • Disconnect the battery to ensure safety.
  • Remove the front bumper to access the intercooler.
  • Take out the existing turbochargers from the engine bay.
  • Install the upgraded intercooler in place of the stock unit.
  • Mount the new high-flow turbochargers.
  • Replace the fuel injectors with the upgraded versions.
  • Reconnect all hoses and electrical connections.
  • Reinstall the front bumper.
  • Reconnect the battery.

Following these steps carefully will ensure a successful installation. After completing the installation, it’s essential to check for any leaks or loose connections before starting the vehicle.

Tuning the RS6 for Optimal Performance

Once the AEM Big Turbo Kit is installed, the next crucial step is tuning the vehicle. Proper tuning is necessary to maximize the performance gains from the new turbo system. This process typically involves adjusting the engine’s fuel maps, ignition timing, and boost levels.

Using Custom Tuning Software

The AEM kit comes with custom tuning software that allows you to make these adjustments. It’s highly recommended to use a professional tuner who has experience with high-performance vehicles to ensure optimal results.

Testing the Upgraded RS6

After installation and tuning, it’s time to take the RS6 out for a test drive. This is an exciting moment as you get to experience the enhancements firsthand. Here’s what to keep in mind during the testing phase.

Initial Test Drive

During the initial test drive, pay attention to the following:

  • Throttle response: The vehicle should feel more responsive.
  • Boost levels: Monitor the boost gauge to ensure it reaches the expected levels.
  • Engine sounds: Listen for any unusual noises that could indicate issues.
  • Temperature readings: Keep an eye on engine temperatures to prevent overheating.

Taking these factors into account will help you identify any potential issues early on. If everything checks out, you can proceed to more aggressive driving conditions to fully experience the capabilities of the new setup.

Performance Results

After extensive testing, the results from the AEM Big Turbo Kit are impressive. With proper installation and tuning, the RS6 can achieve over 800 hp, transforming it into a true powerhouse on the road.

Dyno Testing

Dyno testing is a critical step in evaluating the performance gains from the modification. Here are some key findings from the dyno runs:

  • Peak horsepower: Over 800 hp at 6,500 RPM.
  • Torque: Increased torque levels providing better acceleration.
  • Boost pressure: Achieved optimal boost levels without any issues.

These results confirm that the AEM Big Turbo Kit is a worthwhile investment for RS6 owners looking to enhance their vehicle’s performance significantly.

Conclusion

The Audi RS6 4.0TT, when equipped with the AEM Big Turbo Kit, becomes a formidable machine capable of delivering thrilling performance. The installation process, while detailed, is manageable for those with mechanical skills. Proper tuning is essential to harness the full potential of the upgrades. With the right modifications, the RS6 can easily exceed 800 hp, providing an exhilarating driving experience that is hard to match.

For enthusiasts looking to push their RS6 to new heights, the AEM Big Turbo Kit is an excellent choice that offers both performance and reliability.