Rx-8 Turbo Kit Installation Guide: Step-by-step with Hks and Aps Components

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Installing a turbo kit on your RX-8 can significantly enhance its performance. This guide will provide step-by-step instructions for installing an HKS and APS turbo kit, ensuring you have the information needed for a successful installation.

Tools and Materials Needed

  • HKS Turbo Kit
  • APS Turbo Kit Components
  • Socket set
  • Wrenches
  • Torque wrench
  • Oil catch can
  • Intercooler piping
  • Silicone couplers
  • Clamps
  • Heat-resistant tape
  • Gasket maker
  • Coolant
  • Engine oil
  • Safety goggles
  • Gloves

Preparation Steps

Before starting the installation, ensure that you have all the necessary tools and materials ready. This will help streamline the process and minimize downtime.

1. **Safety First**: Wear safety goggles and gloves to protect yourself from any debris or sharp edges.

2. **Disconnect the Battery**: Start by disconnecting the negative terminal of the battery to prevent any electrical issues during installation.

3. **Lift the Vehicle**: Use a jack to lift the vehicle and secure it with jack stands. Ensure the car is stable before proceeding.

Removing the Stock Components

To install the turbo kit, the stock components need to be removed. Follow these steps carefully:

  • Remove the engine cover by unscrewing the bolts.
  • Disconnect the air intake system, including the air filter and intake piping.
  • Drain the coolant from the radiator.
  • Remove the stock exhaust manifold and downpipe.
  • Disconnect any sensors that may interfere with the installation.

Installing the HKS Turbo Kit

With the stock components out of the way, you can begin installing the HKS turbo kit. Follow these steps:

  • Install the new turbo manifold onto the engine, ensuring all gaskets are in place.
  • Secure the manifold using the provided bolts and torque them to the manufacturer’s specifications.
  • Attach the HKS turbocharger to the manifold, ensuring a tight fit.
  • Install the new downpipe, connecting it to the turbo and securing it with clamps.
  • Connect the oil feed and return lines to the turbo, ensuring no leaks.

Installing the APS Components

After the HKS turbo is installed, it’s time to add the APS components for optimal performance:

  • Install the APS intercooler, positioning it in front of the radiator.
  • Connect the intercooler piping using silicone couplers and clamps.
  • Install the blow-off valve, ensuring it is properly connected to the intake system.
  • Attach the air filter to the intake piping.
  • Reconnect any sensors that were previously disconnected.

Final Steps

Once all components are installed, follow these final steps to complete the installation:

  • Fill the engine with new oil and coolant.
  • Reconnect the battery and ensure all electrical connections are secure.
  • Start the engine and check for any leaks in the turbo system.
  • Allow the engine to idle and warm up while monitoring all gauges.
  • Take the vehicle for a test drive, paying attention to performance and any unusual noises.

Conclusion

Installing an RX-8 turbo kit with HKS and APS components can greatly enhance your vehicle’s performance. By following this guide step-by-step, you can ensure a successful installation and enjoy the benefits of increased power and efficiency.