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The Honda S2000 AP1 is a beloved sports car known for its high-revving engine and exceptional handling. One of the most popular modifications among enthusiasts is the addition of a turbo kit. This guide will provide a detailed overview of how to install a turbo kit on your S2000 AP1, enabling you to add over 50 horsepower for under $2,500.
Understanding the S2000 AP1 Turbo Kit
A turbo kit is designed to increase the air intake into the engine, allowing for more fuel to be burned and thus increasing horsepower. For the S2000 AP1, a well-chosen turbo kit can yield significant power gains while maintaining reliability.
Choosing the Right Turbo Kit
When selecting a turbo kit, consider the following factors:
- Compatibility: Ensure the kit is specifically designed for the S2000 AP1.
- Quality: Look for reputable brands known for their performance parts.
- Price: Aim for kits that fit your budget while still providing quality components.
- Support: Check if the manufacturer offers technical support or installation guides.
Essential Tools and Materials
Before starting the installation, gather the following tools and materials:
- Socket set
- Wrenches
- Screwdrivers
- Torque wrench
- Boost gauge
- Intercooler piping
- Turbocharger
- Oil lines and fittings
- Vacuum lines
- ECU tuning software
Step-by-Step Installation Guide
1. Prepare the Vehicle
Start by ensuring the vehicle is parked on a flat surface and the engine is cool. Disconnect the battery to prevent any electrical issues during installation.
2. Remove the Stock Components
Remove the stock intake and exhaust components. This includes:
- Intake manifold
- Exhaust manifold
- Stock air intake system
Keep all bolts and screws for reinstallation of new components.
3. Install the Turbocharger
Follow these steps to install the turbocharger:
- Mount the turbocharger to the exhaust manifold.
- Connect the oil feed and return lines to the turbo.
- Attach the wastegate to the turbo, ensuring proper alignment.
4. Install Intercooler and Piping
Next, install the intercooler and connect the piping:
- Mount the intercooler in front of the radiator.
- Connect the intake piping from the turbo to the intercooler.
- Run the piping to the throttle body.
5. Connect the Intake System
Install a high-flow air filter and connect it to the intake piping. Ensure all clamps are tight to prevent any air leaks.
6. Reinstall Components
Reattach any components that were removed earlier, including:
- Throttle body
- Intake manifold
- Exhaust system
7. ECU Tuning
Once the hardware installation is complete, it’s essential to tune the ECU to optimize performance. Use tuning software compatible with your S2000 and follow the manufacturer’s instructions.
8. Final Checks
Before starting the engine, double-check all connections and ensure there are no leaks. Reconnect the battery and prepare for a test run.
Testing and Troubleshooting
After installation, it’s crucial to test the vehicle to ensure everything is functioning correctly. Here are some tips:
- Monitor boost levels using the boost gauge.
- Listen for any unusual noises from the engine.
- Check for any leaks in the intake or exhaust systems.
- Perform a test drive and assess the vehicle’s performance.
Conclusion
Installing a turbo kit on your Honda S2000 AP1 can significantly enhance its performance without breaking the bank. By following this guide, you can achieve over 50 horsepower gains for under $2,500. Always remember to prioritize quality parts and proper tuning for the best results.