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The Honda S2000 is a beloved sports car known for its high-revving engine and exceptional handling. For enthusiasts looking to enhance performance, turbocharging is a popular modification. This guide provides detailed installation instructions for three of the most recognized turbo kits available: APS, Comptech, and Greddy. Follow these step-by-step instructions to successfully install your chosen turbo kit.
Preparation and Tools Needed
Before starting the installation process, ensure you have the necessary tools and equipment. Proper preparation is key to a successful turbo kit installation.
- Socket set (metric)
- Wrenches (metric)
- Screwdrivers (flathead and Phillips)
- Torque wrench
- Jack and jack stands
- Oil catch pan
- Heat-resistant gloves
- Safety glasses
- Shop towels
- Vacuum cleaner (for cleaning)
Step 1: Preparing the Vehicle
Start by ensuring the vehicle is on a level surface. Use the jack to lift the front of the car and secure it with jack stands. This will provide better access to the engine bay and undercarriage.
Disconnect the negative battery terminal to prevent any electrical issues during installation.
Step 2: Removing the Stock Components
Begin by removing the stock intake system. This typically involves:
- Loosening the hose clamps on the intake tube.
- Disconnecting any sensors attached to the intake.
- Removing the intake manifold if necessary.
Next, drain the engine oil and coolant. Use the oil catch pan to collect the fluids. Ensure that all fluids are disposed of properly.
Step 3: Installing the Turbo Kit
With the stock components removed, you can begin the installation of the turbo kit. Follow the specific instructions provided with your kit, but generally, the process includes:
- Mounting the turbocharger to the exhaust manifold.
- Connecting the oil feed and drain lines to the turbo.
- Installing the intercooler and piping.
- Connecting the intake system to the turbo.
Make sure to use new gaskets where necessary to prevent leaks.
Step 4: Connecting the Fuel System
Turbocharging increases the demand for fuel, so upgrading the fuel system is crucial. This step usually involves:
- Installing larger fuel injectors.
- Upgrading the fuel pump if required by the kit.
- Connecting any additional fuel lines.
Step 5: Electrical Connections
After the mechanical installation, you will need to make electrical connections. This includes:
- Connecting the turbo timer if applicable.
- Wiring the boost controller.
- Ensuring all sensors are reconnected, including MAF and boost sensors.
Step 6: Final Checks and Fluid Replacement
Before starting the engine, double-check all connections and fittings. Ensure that:
- All bolts are torqued to specifications.
- There are no leaks in the oil or coolant systems.
- All electrical connections are secure.
Refill the engine oil and coolant to the appropriate levels.
Step 7: Start-Up and Testing
Reconnect the negative battery terminal. Start the engine and listen for any unusual noises. Allow the engine to idle and check for leaks. Monitor the oil pressure and temperature closely.
Once you confirm everything is functioning correctly, take the car for a test drive. Gradually increase boost levels and monitor performance.
Conclusion
Installing a turbo kit on your Honda S2000 can significantly enhance its performance. By following these step-by-step instructions, you can ensure a successful installation of APS, Comptech, or Greddy kits. Always remember to consult the specific manual for your turbo kit as there may be unique requirements or steps. Happy boosting!