Stage 3 Act Raceflywheel Installation: a Complete Step-by-step Guide

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Stage 3 ACT RaceFlywheel Installation: A Complete Step-by-Step Guide

The installation of a Stage 3 ACT RaceFlywheel is a significant upgrade for performance enthusiasts looking to enhance their vehicle’s responsiveness and power delivery. This guide provides a detailed, step-by-step approach to ensure a successful installation.

Tools and Materials Needed

  • ACT RaceFlywheel Kit
  • Torque Wrench
  • Socket Set
  • Ratchet
  • Flywheel Locking Tool
  • Clutch Alignment Tool
  • Clean Rags
  • Thread Locker
  • Safety Glasses
  • Gloves

Preparation Steps

Before starting the installation, it’s essential to prepare adequately. Follow these steps to ensure a smooth process:

  • Ensure the vehicle is parked on a level surface.
  • Disconnect the negative battery terminal to prevent electrical issues.
  • Gather all tools and materials in one location.
  • Review the vehicle’s service manual for specific instructions related to your model.

Step-by-Step Installation Process

Step 1: Remove the Transmission

The first step in the installation process is to remove the transmission. Follow these instructions:

  • Support the transmission with a jack or transmission stand.
  • Remove the bolts securing the transmission to the engine.
  • Disconnect any wiring harnesses or sensors attached to the transmission.
  • Carefully slide the transmission away from the engine.

Step 2: Remove the Old Flywheel

Once the transmission is out, you can access the flywheel. Here’s how to remove the old flywheel:

  • Use the flywheel locking tool to prevent movement.
  • Loosen and remove the bolts securing the flywheel to the crankshaft.
  • Carefully lift the old flywheel off the crankshaft.

Step 3: Clean the Mounting Surface

Before installing the new flywheel, it’s crucial to clean the mounting surface:

  • Use a clean rag to wipe down the crankshaft and flywheel mounting area.
  • Ensure there is no debris or old gasket material left on the surface.

Step 4: Install the New ACT RaceFlywheel

Now it’s time to install the new ACT RaceFlywheel. Follow these steps:

  • Align the new flywheel with the crankshaft.
  • Carefully place the flywheel onto the crankshaft.
  • Insert and hand-tighten the bolts that secure the flywheel.
  • Use a torque wrench to tighten the bolts to the manufacturer’s specifications.

Step 5: Reinstall the Clutch

With the new flywheel in place, the next step is to reinstall the clutch:

  • Use the clutch alignment tool to position the clutch disc correctly.
  • Install the pressure plate and secure it with bolts.
  • Again, use the torque wrench to tighten the pressure plate bolts to specifications.

Step 6: Reinstall the Transmission

After the clutch is secured, you can reinstall the transmission:

  • Carefully slide the transmission back into place.
  • Reconnect any wiring harnesses or sensors that were disconnected.
  • Secure the transmission to the engine with the bolts.

Step 7: Reconnect the Battery

Once everything is reassembled, reconnect the negative battery terminal:

  • Ensure all tools are removed from the engine bay.
  • Reconnect the negative battery terminal securely.

Final Steps and Testing

After the installation is complete, it’s essential to perform a few final checks:

  • Start the engine and listen for any unusual noises.
  • Check for leaks around the transmission and flywheel area.
  • Take the vehicle for a short test drive to ensure proper operation.

Conclusion

Installing a Stage 3 ACT RaceFlywheel can significantly improve your vehicle’s performance. By following this step-by-step guide, you can ensure a successful installation. Always remember to consult your vehicle’s manual and seek professional help if needed.