Step-by-step E63 Turbo Replacement with the Pure Turbos Stage 2 Kit

Replacing the turbocharger in your E63 can seem daunting, but with the right tools and instructions, it can be a straightforward process. This guide will walk you through the step-by-step replacement using the Pure Turbos Stage 2 Kit.

Tools and Materials Needed

  • Socket set
  • Torque wrench
  • Wrench set
  • Screwdrivers
  • New turbochargers (Pure Turbos Stage 2 Kit)
  • Gaskets and seals
  • Engine oil
  • Coolant
  • Shop towels

Preparation Steps

Before starting the replacement, ensure that you have a clean workspace and all necessary tools at hand. Here are the preparation steps:

  • Disconnect the battery to prevent electrical issues.
  • Lift the vehicle using a jack and secure it with jack stands.
  • Remove any engine covers for better access.

Removing the Old Turbochargers

Follow these steps to remove the old turbochargers:

  • Disconnect the intake and exhaust pipes from the turbochargers.
  • Remove the oil feed and drain lines.
  • Unbolt the turbochargers from the manifold.
  • Carefully lift the old turbochargers out of the engine bay.

Installing the Pure Turbos Stage 2 Kit

Now that the old turbochargers are out, you can install the new ones:

  • Place the new turbochargers into position.
  • Secure them to the manifold with the provided bolts.
  • Reconnect the oil feed and drain lines.
  • Attach the intake and exhaust pipes back to the turbochargers.
  • Ensure all connections are tight and secure.

Final Steps

After installing the new turbochargers, complete the following steps:

  • Reinstall any engine covers that were removed.
  • Reconnect the battery.
  • Refill engine oil and coolant as necessary.
  • Start the engine and check for leaks around the turbochargers.
  • Allow the engine to idle and monitor performance.

Conclusion

Replacing the turbochargers in your E63 with the Pure Turbos Stage 2 Kit can enhance performance significantly. By following these steps carefully, you can ensure a successful installation and enjoy the benefits of improved power and efficiency.