Step-by-step Guide to Installing a 16g Turbo on Your 1g Eclipse for 60+ Hp

Installing a 16G turbo on your 1G Eclipse can significantly enhance performance, providing an extra 60+ horsepower. This guide will walk you through the process step-by-step, ensuring you have all the necessary information to complete the installation successfully.

Tools and Materials Needed

  • 16G turbocharger
  • Turbo manifold
  • Oil feed and return lines
  • Intercooler and piping
  • Boost controller
  • Wrenches and sockets
  • Screwdrivers
  • Torque wrench
  • Gaskets and seals
  • Coolant
  • Oil

Preparation Steps

Before starting the installation, ensure that your vehicle is parked on a flat surface and the engine is cool. Gather all tools and materials needed for the process.

Disconnect the battery to prevent any electrical issues during the installation. It’s also advisable to remove the front bumper and any components that may obstruct access to the engine bay.

Removing the Stock Turbo

Begin by removing the intake and exhaust piping connected to the stock turbo. Carefully detach any clamps and bolts holding these components in place.

Next, disconnect the oil feed and return lines from the stock turbo. Be prepared for some oil spillage, so have a container ready to catch any excess oil.

Once all connections are removed, unbolt the stock turbo from the manifold and lift it out of the engine bay. Make sure to inspect the manifold for any damage or wear that may need addressing before installing the new turbo.

Installing the 16G Turbo

Position the 16G turbo onto the manifold, ensuring that it aligns correctly with the mounting points. Use new gaskets to prevent any leaks.

Tighten the bolts to secure the turbo in place, using a torque wrench to ensure you meet the manufacturer’s specifications. Reconnect the oil feed and return lines, ensuring they are tight and free of leaks.

Connecting the Intercooler

Install the intercooler and connect the piping from the turbo to the intercooler and then to the intake manifold. Ensure all connections are secure and properly clamped.

Check for any potential leaks in the piping and fittings. It’s essential to have a tight seal to maintain boost pressure.

Finalizing the Installation

Once the turbo and intercooler are installed, reconnect any components that were removed during the process, including the front bumper if applicable.

Reconnect the battery and check all connections one last time. Ensure that there are no loose wires or hoses that could interfere with the operation of the turbo.

Testing the Installation

Start the engine and let it idle for a few minutes. Monitor the oil pressure and check for any leaks around the turbo and intercooler connections.

Once everything appears to be functioning correctly, take the car for a test drive. Gradually increase the throttle to ensure the turbo is boosting properly and that the vehicle is performing as expected.

Tuning for Optimal Performance

After installing the turbo, tuning is crucial to achieve optimal performance. Consider using a standalone engine management system or a tuning software that can handle the increased airflow and fuel requirements.

Monitor the air-fuel ratio and adjust accordingly to ensure the engine runs efficiently without risking damage. Proper tuning will maximize the benefits of the 16G turbo installation.

Conclusion

Installing a 16G turbo on your 1G Eclipse can be a rewarding project that significantly boosts your vehicle’s performance. By following this guide and ensuring proper installation and tuning, you can enjoy the benefits of increased horsepower and improved driving experience.