Table of Contents
The Nissan Skyline R32 is a legendary vehicle known for its performance and tuning potential. One popular upgrade among enthusiasts is the installation of a Cosworth intake, which can provide an additional 20 horsepower. This guide will walk you through the step-by-step process of installing a Cosworth intake on your R32.
Tools and Materials Needed
- Cosworth intake kit
- Socket set
- Wrenches
- Screwdrivers
- Torque wrench
- Shop towels
- Engine cleaner
Preparation
Before starting the installation, ensure your vehicle is parked on a flat surface and the engine is cool. Gather all the necessary tools and materials to streamline the process.
Disconnect the Battery
To ensure safety during the installation, disconnect the negative terminal of the battery. This will prevent any electrical shorts or issues while working on the vehicle.
Remove the Old Intake
Begin by removing the old intake system. Use your socket set to detach the intake manifold and any associated hoses. Keep track of all bolts and components for reinstallation.
Installing the Cosworth Intake
With the old intake removed, it’s time to install the Cosworth intake. Follow these steps carefully to ensure proper installation.
Clean the Engine Bay
Use engine cleaner and shop towels to clean the area where the new intake will be installed. This will help ensure a good seal and prevent debris from entering the engine.
Install the New Intake Manifold
Position the Cosworth intake manifold onto the engine. Make sure all alignment pins are correctly seated. Hand-tighten the bolts to hold the manifold in place.
Tighten the Bolts
Using a torque wrench, tighten the bolts to the manufacturer’s specifications. This ensures a secure fit and prevents any leaks.
Reconnect Hoses and Sensors
Reconnect any hoses and sensors that were detached during the removal of the old intake. Make sure they are secured properly to avoid air leaks.
Final Steps
After the new intake is installed, there are a few final steps to complete before starting your engine.
Reconnect the Battery
Reconnect the negative terminal of the battery. Ensure the connection is tight to prevent any electrical issues.
Start the Engine
Start your Nissan Skyline R32 and let it idle for a few minutes. Listen for any unusual sounds and check for leaks around the intake area.
Take it for a Test Drive
Once you are satisfied that everything is functioning correctly, take your vehicle for a test drive. Pay attention to the throttle response and overall performance.
Conclusion
Installing a Cosworth intake on your Nissan Skyline R32 can significantly enhance its performance. By following this step-by-step guide, you can successfully complete the installation and enjoy the benefits of increased horsepower. Always remember to perform regular maintenance checks to keep your vehicle running smoothly.