Table of Contents
Installing a Perrin intercooler on your FA20 engine can significantly enhance its performance and reliability. This step-by-step guide will walk you through the entire installation process, ensuring you achieve optimal results.
Tools and Materials Needed
- Perrin intercooler kit
- Socket set
- Wrench set
- Torque wrench
- Flathead screwdriver
- Phillips screwdriver
- Pliers
- Hose clamps
- Heat-resistant silicone couplers
- Safety goggles
- Gloves
Preparation Steps
Before starting the installation process, ensure you have all the necessary tools and materials at hand. Additionally, follow these preparation steps:
- Park your vehicle on a flat surface and engage the parking brake.
- Disconnect the negative battery terminal to prevent electrical issues.
- Allow the engine to cool completely before beginning work.
Removing the Stock Intercooler
The first step in installing your new Perrin intercooler is to remove the stock intercooler. Follow these steps:
- Locate the stock intercooler, which is situated at the front of the engine bay.
- Using your socket set, remove the bolts securing the intercooler to the mounting brackets.
- Disconnect the inlet and outlet pipes by loosening the hose clamps with a flathead screwdriver.
- Carefully lift the stock intercooler out of the engine bay and set it aside.
Installing the Perrin Intercooler
With the stock intercooler removed, it’s time to install the Perrin intercooler. Follow these steps for a successful installation:
- Position the Perrin intercooler in the same location as the stock intercooler.
- Align the mounting holes of the intercooler with the brackets in the engine bay.
- Secure the intercooler using the bolts you removed earlier, tightening them to the manufacturer’s specifications with a torque wrench.
- Attach the inlet and outlet pipes using the provided heat-resistant silicone couplers and secure them with hose clamps.
Connecting the Charge Pipes
After securing the intercooler, it’s important to connect the charge pipes properly. Here’s how:
- Locate the charge pipes that connect the intercooler to the turbo and throttle body.
- Install the new charge pipes from the Perrin kit, ensuring they fit snugly onto the intercooler.
- Use the provided clamps to secure the charge pipes, ensuring there are no air leaks.
Final Steps and Testing
Once everything is connected, you can proceed with the final steps:
- Double-check all connections, ensuring everything is tight and secure.
- Reconnect the negative battery terminal.
- Start the engine and let it idle for a few minutes to check for leaks.
- Take the vehicle for a test drive, monitoring performance and checking for any issues.
Conclusion
Installing a Perrin intercooler on your FA20 engine is a straightforward process that can lead to improved power and reliability. By following this guide, you can ensure a successful installation and enjoy the benefits of enhanced engine performance.