Table of Contents
The Pulsar T25 turbo is a popular upgrade for the 1G Eclipse, providing improved performance and efficiency. This guide will walk you through the step-by-step process of installing the turbocharger.
Tools and Materials Needed
- Socket set
- Wrench set
- Torque wrench
- Screwdrivers (flathead and Phillips)
- New gaskets
- Oil feed line
- Oil return line
- Intercooler piping
- Boost controller (optional)
Preparation
Before starting the installation, ensure that you have all the necessary tools and materials. Additionally, park your vehicle in a well-ventilated area and allow the engine to cool completely.
Step 1: Disconnect the Battery
Begin by disconnecting the negative terminal of the battery to prevent any electrical shorts during the installation.
Step 2: Remove the Old Turbo
Carefully remove the existing turbocharger. Start by disconnecting the intake and exhaust pipes. Use your socket set to unbolt the turbo from the manifold and remove any associated hardware.
Step 3: Install New Gaskets
Clean the mounting surfaces thoroughly. Install new gaskets on the turbo manifold and the turbocharger to ensure a proper seal.
Step 4: Mount the Pulsar T25 Turbo
Position the Pulsar T25 turbo onto the manifold. Secure it with the bolts you removed earlier, ensuring to torque them to the manufacturer’s specifications.
Step 5: Connect Oil Feed and Return Lines
Attach the oil feed line to the turbo, followed by the oil return line. Ensure that all connections are tight to prevent leaks.
Step 6: Reconnect the Exhaust and Intake Pipes
Reconnect the exhaust and intake pipes to the turbo. Make sure all clamps and bolts are secure to avoid exhaust leaks.
Step 7: Install Intercooler Piping
Install the intercooler piping, ensuring that it is properly aligned and secured. This will help in maintaining optimal airflow.
Final Steps
Step 8: Reconnect the Battery
Once everything is installed, reconnect the negative terminal of the battery. Double-check all connections and fittings.
Step 9: Start the Engine
Start the engine and let it idle for a few minutes. Check for any leaks around the turbo and oil lines. If everything looks good, take the vehicle for a test drive.
Step 10: Monitor Performance
After installation, monitor the performance of your vehicle. Adjust the boost controller if necessary to achieve your desired performance levels.
Conclusion
Installing a Pulsar T25 turbo on your 1G Eclipse can greatly enhance its performance. By following these steps carefully, you can ensure a successful installation and enjoy the benefits of your new turbocharger.