Table of Contents
Installing a Solo-Werks coilover kit can significantly enhance the handling and aesthetics of your Mk1 TT 1.8T. This guide provides a detailed step-by-step process to ensure a smooth installation.
Tools and Materials Needed
- Solo-Werks Coilover Kit
- Jack and Jack Stands
- Socket Set
- Wrench Set
- Torque Wrench
- Pliers
- Spray Lubricant
- Shop Manual (for reference)
Preparation
Before starting the installation, ensure that your vehicle is parked on a flat surface and the engine is cool. Gather all your tools and materials to have them within reach.
Step 1: Lift the Vehicle
Using the jack, lift the front of the vehicle and secure it with jack stands. Repeat this process for the rear of the vehicle. This will provide you with ample space to work on the suspension components.
Step 2: Remove the Wheels
Using a socket wrench, remove the lug nuts and take off the front and rear wheels. This will give you access to the coilover assembly.
Removing the Stock Suspension
Step 3: Disconnect the Sway Bar Links
Locate the sway bar links on both sides of the vehicle. Use a wrench to remove the bolts connecting the sway bar links to the lower control arms.
Step 4: Remove the Strut Assembly
Next, remove the bolts securing the strut assembly at the top and bottom. You may need to use a socket set and a torque wrench for this step. Carefully pull the strut assembly out from the wheel well.
Step 5: Remove the Rear Shock Absorbers
For the rear, locate the shock absorbers and remove the bolts at the top and bottom. This may require some maneuvering to get the shocks out of their mounts.
Installing the Solo-Werks Coilover Kit
Step 6: Prepare the Coilovers
Unbox your Solo-Werks coilover kit and inspect all components. Ensure you have the correct coilovers for your Mk1 TT 1.8T. Adjust the height settings on the coilovers to your desired level before installation.
Step 7: Install the Front Coilovers
Insert the front coilover into the strut mount. Secure it with the bolts you removed earlier. Make sure to tighten them according to the manufacturer’s specifications using a torque wrench.
Step 8: Install the Rear Coilovers
For the rear coilovers, place them in the shock mounts and secure them with the bolts. Again, ensure they are tightened to the specified torque settings.
Reassembly
Step 9: Reattach the Sway Bar Links
Reconnect the sway bar links to the lower control arms. Ensure that all bolts are tightened properly.
Step 10: Replace the Wheels
Put the wheels back on and hand-tighten the lug nuts. Once all wheels are on, lower the vehicle back to the ground.
Step 11: Final Torque Check
With the vehicle on the ground, perform a final torque check on all bolts and nuts to ensure everything is secure.
Post-Installation Checks
After installation, it’s crucial to check the alignment of your vehicle. A proper alignment will prevent uneven tire wear and ensure optimal handling.
Step 12: Alignment Check
Take your Mk1 TT 1.8T to a professional alignment shop to get the suspension aligned according to manufacturer specifications.
Conclusion
Installing a Solo-Werks coilover kit on your Mk1 TT 1.8T can be a rewarding project that enhances both performance and appearance. By following this step-by-step guide, you can ensure a successful installation and enjoy the benefits of improved handling.