Step-by-step Guide to Installing a Turbocharger on Your Lotus Exige for 300+ Hp

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Step-by-Step Guide to Installing a Turbocharger on Your Lotus Exige for 300+ Hp

Installing a turbocharger on your Lotus Exige can significantly enhance its performance, pushing it beyond the 300 horsepower mark. This guide will walk you through the necessary steps to successfully install a turbocharger, ensuring your vehicle achieves optimal performance.

Tools and Materials Needed

  • Turbocharger kit specific for Lotus Exige
  • Basic hand tools (wrenches, sockets, screwdrivers)
  • Torque wrench
  • Oil line fittings
  • Intercooler (if not included in the kit)
  • Silicone hoses
  • Boost controller
  • ECU tuning software
  • Safety goggles and gloves

Preparation Steps

Before starting the installation, ensure you have a clean workspace and all necessary materials on hand. Here are the preparation steps:

  • Disconnect the battery to prevent any electrical issues.
  • Remove the engine cover and any components obstructing access to the engine.
  • Drain the engine oil and coolant.

Removing the Stock Components

Next, you will need to remove the stock components to make way for the turbocharger. Follow these steps:

  • Remove the intake manifold to access the engine block.
  • Disconnect the exhaust manifold from the engine.
  • Take out the air intake system.

Installing the Turbocharger

With the stock components removed, you can now proceed to install the turbocharger. Follow these instructions:

  • Mount the turbocharger to the exhaust manifold using the supplied hardware.
  • Connect the oil feed and return lines to the turbocharger.
  • Install the intercooler in the designated area, ensuring proper airflow.
  • Connect the silicone hoses from the turbocharger to the intercooler and then to the intake manifold.

Electrical Connections

After physically installing the turbocharger, you need to handle the electrical connections:

  • Connect the boost controller to the turbocharger.
  • Ensure all sensors are properly connected to the ECU.
  • Reinstall any electrical components removed during disassembly.

Final Steps and Testing

With everything installed, it’s time for the final steps:

  • Reinstall the intake manifold and any other components removed.
  • Refill the engine oil and coolant.
  • Reconnect the battery.
  • Start the engine and check for leaks.
  • Use ECU tuning software to optimize the performance settings.

Conclusion

Installing a turbocharger on your Lotus Exige can be a rewarding project that dramatically increases your vehicle’s performance. By following this step-by-step guide, you can ensure a successful installation and enjoy the thrill of driving a turbocharged Lotus Exige with over 300 horsepower.