Step-by-step Guide to Installing a Yukon Gear Truetrac Lsd in Your Jeep Wrangler

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Installing a Yukon Gear TrueTrac Limited Slip Differential (LSD) in your Jeep Wrangler can significantly enhance its performance, especially in off-road conditions. This guide will walk you through the step-by-step process to ensure a successful installation.

Tools and Materials Needed

  • Yukon Gear TrueTrac LSD kit
  • Socket set
  • Torque wrench
  • Jack and jack stands
  • Differential fluid
  • Drain pan
  • Gear oil pump
  • Safety glasses
  • Work gloves

Before starting the installation, gather all necessary tools and materials. Make sure to wear safety glasses and gloves to protect yourself during the process.

Preparation Steps

Begin by preparing your Jeep Wrangler for the installation. Follow these steps to ensure a safe working environment.

  • Park your Jeep on a flat surface.
  • Engage the parking brake.
  • Disconnect the negative battery terminal.

Removing the Differential Cover

To access the differential, you will need to remove the differential cover. Here’s how:

  • Place a drain pan under the differential to catch fluid.
  • Remove the bolts securing the differential cover using a socket wrench.
  • Carefully pry the cover off to drain the fluid completely.

Removing the Existing Differential

Once the cover is removed, you can take out the existing differential. Follow these steps:

  • Remove the ring gear bolts and detach the ring gear from the differential.
  • Take out the existing differential assembly by sliding it out of the axle housing.

Installing the Yukon Gear TrueTrac LSD

Now that the old differential is removed, it’s time to install the Yukon Gear TrueTrac LSD. Follow these steps carefully.

  • Insert the TrueTrac LSD into the axle housing.
  • Align the differential with the axle shafts.
  • Secure the differential by reinstalling the ring gear.
  • Torque the ring gear bolts to the manufacturer’s specifications.

Reinstalling the Differential Cover

After the TrueTrac LSD is installed, you need to reinstall the differential cover. Here’s how:

  • Clean the differential cover and the mating surface on the axle housing.
  • Apply a bead of silicone gasket maker around the edge of the cover.
  • Position the cover back onto the differential and reinstall the bolts.
  • Torque the cover bolts to the specified torque.

Refilling the Differential with Fluid

With the differential cover securely in place, it’s time to refill the differential with fluid. Follow these steps:

  • Locate the fill plug on the differential.
  • Using a gear oil pump, fill the differential with the recommended fluid until it reaches the fill hole.
  • Replace the fill plug and ensure it is tight.

Final Steps

After completing the installation and refilling the fluid, perform the following final steps:

  • Reconnect the negative battery terminal.
  • Lower the Jeep from the jack stands.
  • Test drive the vehicle to ensure proper operation of the LSD.

Troubleshooting Common Issues

If you encounter any issues after installation, consider the following troubleshooting tips:

  • Check for any fluid leaks around the differential cover.
  • Listen for unusual noises during operation.
  • Ensure proper fluid levels are maintained.

Conclusion

Installing a Yukon Gear TrueTrac LSD in your Jeep Wrangler can greatly improve traction and handling. By following this step-by-step guide, you can successfully complete the installation and enjoy enhanced performance on and off the road.