Step-by-step Guide to Installing Garrett Gtx 35r Turbochargers on a 911 Turbo

Installing a Garrett GTX 35R turbocharger on a 911 Turbo can significantly enhance the vehicle’s performance. This guide will walk you through the step-by-step process of installation, ensuring you achieve optimal results.

Tools and Materials Needed

  • Garrett GTX 35R turbochargers
  • Socket set
  • Wrench set
  • Torque wrench
  • Intercooler piping
  • Oil and coolant lines
  • Gaskets
  • Silicone sealant
  • Safety goggles
  • Gloves

Preparation Steps

Before starting the installation, ensure that you have all the necessary tools and materials at hand. It’s also important to work in a well-ventilated area and wear appropriate safety gear.

1. Disconnect the Battery

Begin by disconnecting the negative terminal of the battery to prevent any electrical issues during the installation process.

2. Remove the Engine Cover

Next, remove the engine cover to gain access to the turbochargers. This usually involves unscrewing several bolts and carefully lifting the cover off.

Removing the Old Turbochargers

With the engine cover removed, you can now proceed to take out the existing turbochargers. Follow these steps carefully.

1. Disconnect the Exhaust and Intake Pipes

Start by disconnecting the exhaust and intake pipes connected to the old turbochargers. Use the appropriate tools to unscrew any clamps or bolts.

2. Remove the Oil and Coolant Lines

Next, carefully disconnect the oil and coolant lines. Be prepared for some fluid spillage and have a container ready to catch any leaks.

3. Unbolt the Turbochargers

Once the lines are disconnected, unbolt the turbochargers from their mounting points. Keep track of the bolts, as you will need them for the new installation.

Installing the Garrett GTX 35R Turbochargers

Now that the old turbochargers are removed, it’s time to install the new Garrett GTX 35R turbochargers. Follow these steps closely.

1. Prepare the New Turbochargers

Before installation, check the new turbochargers for any damage and ensure that all necessary components are included.

2. Install Gaskets

Place new gaskets on the mounting surfaces of the engine to ensure a proper seal. This step is crucial to prevent any leaks.

3. Bolt the Turbochargers in Place

Carefully position the new turbochargers and bolt them in place. Make sure to use a torque wrench to tighten the bolts to the manufacturer’s specifications.

4. Reconnect Oil and Coolant Lines

Reconnect the oil and coolant lines to the new turbochargers. Ensure that all connections are secure to prevent leaks.

5. Reattach Exhaust and Intake Pipes

Reattach the exhaust and intake pipes, making sure to tighten all clamps and bolts properly.

Final Steps

With the new turbochargers installed, you can now complete the final steps of the installation process.

1. Check All Connections

Before starting the engine, double-check all connections, bolts, and lines to ensure everything is secure and properly installed.

2. Reinstall the Engine Cover

Once you have verified all connections, reinstall the engine cover and secure it with the bolts.

3. Reconnect the Battery

Reconnect the negative terminal of the battery to restore power to the vehicle.

4. Start the Engine

Finally, start the engine and let it idle for a few minutes. Check for any leaks and ensure that everything is functioning correctly.

Conclusion

Installing Garrett GTX 35R turbochargers on a 911 Turbo can greatly enhance performance. By following this step-by-step guide, you can ensure a successful installation and enjoy the benefits of your upgraded turbochargers.