Step-by-step Guide to Installing the Milltek Sport Downpipes on Your B8 S4

Installing the Milltek Sport downpipes on your B8 S4 can enhance performance and sound. This guide provides a step-by-step approach to ensure a successful installation.

Tools and Materials Needed

  • Milltek Sport downpipes
  • Socket set
  • Torque wrench
  • Jack and jack stands
  • Safety glasses
  • Gloves
  • Exhaust gasket (if necessary)
  • Penetrating oil

Preparation

Before starting the installation, ensure that your vehicle is parked on a level surface. Engage the parking brake and allow the exhaust system to cool down completely.

Step 1: Lift the Vehicle

Using a jack, lift the front of the vehicle and secure it with jack stands. Ensure the vehicle is stable before proceeding.

Step 2: Remove the Undertray

Remove the undertray by unscrewing the bolts holding it in place. This will provide access to the exhaust system.

Removing the Stock Downpipes

Step 3: Disconnect the Exhaust

Locate the connection points of the stock downpipes to the rest of the exhaust system. Use a socket set to disconnect the bolts. Apply penetrating oil if the bolts are rusted.

Step 4: Remove the Downpipes

Once disconnected, carefully remove the stock downpipes from the vehicle. You may need to maneuver them to clear any obstacles.

Installing the Milltek Sport Downpipes

Step 5: Prepare the New Downpipes

Before installation, inspect the Milltek Sport downpipes for any damage. Ensure that all necessary gaskets are included.

Step 6: Install the New Downpipes

Position the Milltek Sport downpipes in place and align them with the exhaust system. Secure them using the provided bolts. Ensure a snug fit but do not overtighten at this stage.

Finalizing the Installation

Step 7: Reconnect the Exhaust

Reconnect the rest of the exhaust system to the new downpipes. Tighten the bolts to the manufacturer’s specifications using a torque wrench.

Step 8: Reinstall the Undertray

Once everything is secured, reinstall the undertray by screwing it back into place. Ensure all screws are tightened properly.

Testing the Installation

With everything installed, lower the vehicle back to the ground. Start the engine and listen for any unusual sounds. Check for leaks around the connections.

Conclusion

Installing Milltek Sport downpipes on your B8 S4 can significantly improve performance. By following this step-by-step guide, you should achieve a successful installation.