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The Mitsubishi Lancer Evolution IX is a beloved model among car enthusiasts, known for its performance and tuning potential. One of the most effective upgrades for enhancing power is the installation of a BorgWarner S200SX-E turbocharger. This article provides a detailed, step-by-step guide to successfully install this turbocharger on your Evo IX.
Tools and Materials Needed
- BorgWarner S200SX-E Turbocharger
- Turbocharger installation kit
- Socket set
- Wrenches
- Torque wrench
- Intercooler piping
- Boost controller (optional)
- Oil feed and drain lines
- Gaskets and seals
- Coolant (if necessary)
- Safety glasses and gloves
Preparation
Before starting the installation process, ensure that you have all the necessary tools and materials. It’s also crucial to work in a well-ventilated area and wear safety glasses and gloves to protect yourself during the installation.
Step 1: Remove the Stock Turbocharger
Begin by disconnecting the battery to prevent any electrical issues. Next, remove the intake and exhaust components connected to the stock turbocharger. This includes:
- Intake pipe
- Intercooler piping
- Exhaust manifold
- Oil feed line
- Oil drain line
- Coolant lines (if applicable)
Once all components are disconnected, unbolt the stock turbocharger from the exhaust manifold and carefully remove it from the engine bay.
Step 2: Prepare the BorgWarner S200SX-E Turbocharger
Before installation, inspect the BorgWarner S200SX-E turbocharger. Ensure that all ports are clean and free of debris. Install any necessary gaskets and seals as per the manufacturer’s instructions to prevent leaks.
Step 3: Install the New Turbocharger
Position the BorgWarner S200SX-E turbocharger onto the exhaust manifold. Align it properly and secure it with the provided bolts. Use a torque wrench to tighten the bolts to the manufacturer’s specifications to ensure a proper seal.
Step 4: Reconnect Oil and Coolant Lines
Reconnect the oil feed and drain lines to the new turbocharger. Make sure to use new crush washers to prevent leaks. If your installation involves coolant lines, reconnect them as well, ensuring they are secured tightly.
Step 5: Install the Intercooler Piping
Next, install the intercooler piping. Connect the piping from the turbocharger to the intercooler, ensuring that all clamps are tight and secure. Check for any potential air leaks that could affect performance.
Step 6: Reinstall the Exhaust Components
Reinstall the exhaust components that were removed earlier. Ensure that the exhaust manifold is properly secured and that all connections are tight to prevent exhaust leaks.
Step 7: Connect the Intake Pipe
Reconnect the intake pipe to the turbocharger. Make sure to check that all connections are secure, as any loose fittings can lead to performance issues.
Step 8: Final Checks
Before starting your vehicle, double-check all connections and fittings. Ensure that there are no loose bolts or leaks in your installation. If you are using a boost controller, install it according to the manufacturer’s instructions.
Step 9: Start the Engine
Reconnect the battery and start the engine. Allow it to idle for a few minutes while checking for any leaks or unusual noises. Monitor oil pressure and ensure everything is functioning correctly.
Step 10: Test Drive
After confirming that the installation is successful, take your Evo IX for a test drive. Gradually increase power and monitor performance. Pay attention to boost levels and engine behavior to ensure everything is operating smoothly.
Conclusion
Installing a BorgWarner S200SX-E turbocharger on your Mitsubishi Lancer Evolution IX can significantly enhance its power and performance. By following this step-by-step guide, you can ensure a successful installation and enjoy the benefits of improved performance on the road or track.