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The Mitsubishi Lancer Evolution X, commonly known as the Evo X, is a high-performance vehicle that benefits greatly from aftermarket modifications. One popular upgrade among enthusiasts is the installation of an ETS (Extreme Turbo Systems) intercooler. This article provides a detailed, step-by-step guide to installing the ETS intercooler on your Evo X, aimed at improving cooling efficiency and overall power output.
Tools and Materials Needed
- ETS Intercooler Kit
- Socket set (10mm, 12mm, 14mm)
- Wrench set
- Flathead screwdriver
- Phillips screwdriver
- Pliers
- Torque wrench
- Coolant (if necessary)
- Shop towels
- Safety goggles and gloves
Step 1: Preparation
Before beginning the installation process, ensure that your vehicle is parked on a level surface. Engage the parking brake and disconnect the negative terminal of the battery to prevent any electrical issues during the installation.
Step 2: Removing the Front Bumper
To access the intercooler, you must first remove the front bumper. Begin by removing the screws and clips securing the bumper to the fenders and the top of the bumper. Use a flathead screwdriver to gently pry out any clips.
Once all fasteners are removed, carefully pull the bumper away from the vehicle. It may help to have a second person assist you in this step to avoid damaging the bumper or the vehicle.
Step 3: Disconnecting the Stock Intercooler
With the bumper removed, locate the stock intercooler. Begin by disconnecting the piping that connects the intercooler to the throttle body and the turbocharger. Use the appropriate size wrench or socket to loosen the clamps and remove the pipes.
Next, remove the mounting bolts that secure the stock intercooler to the vehicle. Carefully lift the intercooler out of its mounting position and set it aside. Be cautious of any residual coolant that may spill during this process.
Step 4: Installing the ETS Intercooler
Take the new ETS intercooler out of the box and inspect it for any damage. Align the intercooler with the mounting points in the vehicle and carefully lower it into place.
Secure the intercooler using the provided mounting bolts. Make sure to tighten them to the manufacturer’s specifications using a torque wrench.
Step 5: Connecting the Piping
Once the intercooler is securely in place, reconnect the piping to the throttle body and turbocharger. Ensure that all clamps are tightened properly to prevent any boost leaks.
Step 6: Reinstalling the Front Bumper
With the new intercooler installed and all connections secured, it’s time to reinstall the front bumper. Carefully align the bumper with the vehicle and press it back into place.
Reattach all screws and clips to secure the bumper, ensuring that everything is fastened tightly to prevent any rattling or movement while driving.
Step 7: Final Checks
Before starting the engine, double-check all connections and fasteners to ensure everything is secure. Reconnect the negative terminal of the battery.
Step 8: Testing the Installation
Start the engine and let it idle for a few moments. Check for any leaks around the intercooler and piping. If everything appears to be in order, take the vehicle for a short test drive to ensure that the intercooler is functioning correctly.
Conclusion
Installing an ETS intercooler on your Evo X is a straightforward process that can significantly enhance the vehicle’s performance. By following this step-by-step guide, you can improve your vehicle’s cooling efficiency and power output. Always remember to take safety precautions and consult a professional if you encounter any difficulties during the installation.